Rabigh Refining and Petrochemical
HCTF
Field operator quizzes
Provide the correct meaning of the following:
1. LEL: Lower Explosive Limit
2. PCV: pressure control valve
3. CCR: central control room
4. PZV : Pressure Safety Valve
5. PVZV: Pressure Vacuum Safety Valve
6. CSO: car seal open
7. CSC: car seal closed
8. SOP: stander operating procedure
9. ESD: Emergency Shutdown Device
10. LI: Level Indicator
11. LT: Level Transmitter
12. FCV: Flow Control valve
13. ATM: Atmosphere using for pressure
14. ET: Electrical Tracing
15. SS: Stainless-steel
16. CS: Carbon steel
17. IH: Insulation Hot
18. IC: Insulation Cold
19. SSV: Shift Supervisor
20. LDPE : Low Density Polyethylene
21. EVA : Ethyl Vinyl Acetate Co-Polymer
22. EPR : Ethylene Propylene Rubber
23. HDPE : High Density Polyethylene
24. PET : Polyethylene Terephthalate
25. PTA : Purified Terephthalate Acid
26. SAP : Super Absorbent Polymer
27. VAM: Vinyl Acetate Monomer
28. ENB: Ethylene Norborne
29. MTBE: Methyl Tertiary - Butyl Ether
30. MMA: Methyl Methacrylate
31. M3/H: Cubic meter for each hour using for flow rate
32. KG: Kilogram per using for pressure
33. SCBA: Self Contained Breathing Apparatus
34. PPE: Personal Protective Equipment
35. MSDS: Material Safety Data Sheets
36. JSA : Job Safety Analysis
37. DCS: Distributed Control System
38. MMH2O: millimeter of water using for pressure
EMERGENCY PROCEDURES
<Q>
Where is the location of Emergency shut dawn (ESD)?
<C>
supv. Office
<C>
substation
<C+>
control room
<C>
admin area
<Q>
When disaster siron test?
<C+>
weekly
<C>
daily
<C>
monthly
<C>
every shift
<Q>
Emergency shut dawn (ESD) System UP TO 24 HOURS to be Authorized By?
<C+>
SH/DSH or PRSS during off hours.
<C>
Deputy section head
<C>
manger
<C>
Shift Supervisor (SSV)
<Q>
Emergency shut dawn (ESD) to be Initiated By?
<C+>
Shift Supervisor (SSV)
<C>
Deputy section head
<C>
manger
<C>
PRSS
<Q>
Emergency shut dawn (ESD) MORE THAN 72 HRs approved by?
<C+>
PROP. Dept. Manager,TSD Manager,ENG Manager and CSFPD Manager
<C>
PROP. Dept. Manager only
<C>
TSD Manager
<C>
ENG Manager and CSFPD Manager
<Q>
Emergency shut dawn (ESD) MORE THAN 24 HRs UP TO 72 HRs approved by?
<C>
Supv. Operator
<C>
PRSS
<C+>
Proponent Department Manager or PRSS during off hours
<C>
Deputy section head
<Q>
What is Emergency shut dawn (ESD) Purpose?
<C+>
To prevent equipment from damage
<C>
To list damage equipment
<C>
identify equipment found in the Yard
<C>
To prevent equipment from collapse
<Q>
In case of tank fire, the deluge valve can be operated from"
<C>
DCS console control room
<C+>
local operation box near by the deluge valve or manually by hand valves
<C>
Fire control station
<C>
Security control room
<Q>
WHO IS RESPONSIBLE DURING EMERGE. FOR EVACUATING?
<C>
FIRE CHIEF
<C+>
incident commander
<C>
AMBULANCE CREW
<C>
PRSS
<Q>
WHO IS GIVING ORDER TO FIRE CHIEF DURING EMERG. SITUATION?
<C>
FIRE CHIEF
<C>
REFINERY MANAGER
<C>
AREA SUPERVISOR
<C+>
POST COMMANDER
<Q>
who must notify first by fire watch in case of fire?
<C>
contractor receiver
<C>
communication building
<C+>
control room and supervisor
<C>
maintenance supervisor
<Q>
what is the DSH action when arrives to the affected area during an emergency?
<C>
stay in his car
<C>
will be as a flag man to direct the fire trucks
<C+>
take charge of emergency command post
<C>
collect the contractors and give safety meeting
<Q>
what is the duty of the flag man during an emergency disaster?
<C+>
safely direct the fire trucks and ambulance to the site of the emergency
<C>
direct the contractors to the assembly area
<C>
stand by near the fire water pumps
<C>
stand by near the tank farm control room
<Q>
WHERE IS THE LOCATION OF DCC
<C+>
WR-200 / REF. ADMIN
<C>
WR-555 / LOSS PREVENTION
<C>
WR-536 FIRE STATION
<C>
WR-533 SECURITY BLDG. CONTROL CENTER
<Q>
What is your action if there is a big different in pressure between upstream and down stream of ethane
metering skid and Ethane Cracker complains flow is decreasing?
<C>
Inform Ethane Cracker to reduce their production
<C>
Call Yanbu NGL to increase the flow
<C>
Call Yanbu NGL to decrease the flow
<C+>
Gradually open the bypass valve to fully open to recover the pressure and flow to normal and isolate the
straighter flange for cleaning
<Q>
In case of fire, if the deluge valve is failed to open to the affected tank by the local operation box, what you
will do?
<Q>
<C>
Call SWI to reduce the pressure of the fire water network
<C+>
Immediately open the fire isolation valve for the affected tank
<C>
Call SWI to increase the pressure of the fire water network
<C>
Call SWI to increase the pressure of the fire water network
<Q>
What is your action if the level transmitter for sump vessel V-05 in PH-91 continues fluctuating?
<C>
It is normal condition, V-05 receives continuing drain
<C+>
Immediately send field operator to put sump vessel pump P-13 in stop position and call maintenance crew
to repair level transmitter
<C>
Open more drain to V-05
<C>
Close discharge manual valve of P-13
<Q>
WHAT IS YOUR ACTION IF YOU SEE P-01A FEEDING TO CDU TRIPPED ?
<C+>
INFORM TF shift supervisor AND START THE STAND BY PUMP.
<C>
INFORM RSS
<C>
INFORM AREA OPERATOR
<C>
INFORM ESO
<Q>
WHAT YOUR ACTION IF YOU NOTICE P-15A FEEDING TO FUEL GAS SYSTEM TRIPPED ?
<C+>
INFORM TF shift supervisor AND START P-15B
<C>
INFORM ESO
<C>
INFORM RSS
<C>
INFORM AREA OPERATOR
<Q>
WHAT ACTION YOU WILL TAKE IF YOU NOTICE CDU FUEL GAS SYSTEM RECEIVING SOME WATER FROM TANK
FARM ?
<C+>
CHECK WATER DRAIN FOR THE SUCTION LINE OF TK-SO1.
<C>
CHECK WATER DRAIN FROM THE TOP OF TK-SO1.
<C>
STOP THE FEED PUMP
<C>
START THE STAND BY PUMP
<Q>
BEFORE TOUCHING ANY ELECTRICAL BREAKER WE SHOULD?
<C>
TAG-OUT
<C+>
DE-ENERGIZE
<C>
DE-PRESSURIZE
<C>
RELEASE
<Q>
WHAT IS YOUR ACTION IF DRAIN PUMP LEAKING?
<C>
START - OPEN - DRIN & ISOLATE
<C>
KEEP IT RUNNING
<C+>
STOP - CLOSE - DRIN & ISOLATE
<C>
A & C
<Q>
WHAT IS YOUR ACTION IF MECH. SEAL LEAKING?
<C>
KEEP PUMP RUNNING & INFORM THE SUPV.
<C+>
STOP THE PUMP - ISOLATE & DEENERGIZE
<C>
INSTALL HOLD TAG
<C>
CALL THE FIRE WATCH
<Q>
WHAT IS YOUR ACTION IF LIFT PUMP LEAKING?
<C>
CLOSE - OPEN VENT
<C>
Call SO & STOP WORK
<C>
INFORM FIRE DEPARTMENT
<C+>
STOP & ISOLATE
<Q>
IF FLOATING ROOF TANK LOW LEVEL FIRST TO CHECK IS?
<C>
CL2
<C>
O2 / LEL
<C+>
H2S
<C>
LEL
<Q>
What is your action if large hydrocarbon leak?
<C>
evacuate to assembly point
<C+>
Call SO & STOP WORK
<C>
continue the work
<C>
stand down wind
PLANT OPERATION RANGES & LIMITS
<Q>
WHAT IS THE PRESSURE OF P.11?
<C>
20 KG/CM2
<C>
60 KG/CM2
<C+>
40 KG/CM2
<C>
120 KG/CM2
<Q>
WHAT IS THE PRESSURE OF P.15?
<C>
05 KG/CM2
<C>
60 KG/CM2
<C+>
20 KG/CM2
<C>
120 KG/CM2
<Q>
WHAT IS THE NORMAL TEMP. OF FUEL OIL PRODUCT?
<C>
50 - 100 C
<C+>
70 - 90 C
<C>
20 - 30 C
<C>
0 - 100 C
<Q>
What is the Design Pressure for the TANK S01 SPHERE?
<C>
20 KG/CM2
<C>
30 KG/CM2
<C+>
13 KG/CM2
<C>
40 KG/CM2
<Q>
What is the capacity of tank 201?
<C>
5000 M3
<C>
8000 M3
<C+>
2000 M3
<C>
1200 M3
<Q>
what is the maximum and minimum design TEMPRATURE of sphere tk-201 ?
<C+>
76C° & -7C°
<C>
100 & 20C°
<C>
10C° & 20C°
<C>
300 & 0C°
<Q>
safety relief valve of tank-236 will open at
<C+>
6.0 KG/CM²
<C>
9.0 KG/C
<C>
12 KG/CM²
<C>
15 KG/CM²
<Q>
safety relief valve of tank-241 will open at
<C+>
18.3 KG/C
<C>
6.0 KG/C
<C>
9.0 KG/C
<C>
15 KG/CM²
<Q>
WHAT IS THE MAXIMUM OPERATING PRESSURE OF TK-237 MIXED C4?
<C+>
4.5 KG/CM³
<C>
10KG/CM³
<C>
100KG/CM³
<C>
150KG/CM³
<Q>
WHAT IS THE PRESSURE OF P.06?
<C>
50 KG/CM2
<C+>
10 KG/CM2
<C>
120 KG/CM2
<C>
40 KG/CM2
<Q>
WHAT IS MAX. LEVEL OF CRUDE OIL TANKS?
<C>
18.0 M
<C>
20.0 M
<C+>
16.5 M
<C>
15.0 M
<Q>
WHAT IS LOW. LEVEL OF CRUDE OIL TANKS?
<C>
1.3 M
<C>
2.0 M
<C>
5.0M
<C+>
2.5 M
<Q>
WHAT IS THE DESIGN RATE IN OF TK-201?
<C+>
60.4M³/HR
<C>
600.4M³/HR
<C>
250.4M³/HR
<C>
700 M³/HR
<Q>
what is the maximum and minimum design pressure of sphere tk-201 ?
<C+>
6.0 KG/CM² AND -O.5 KG/CM²
<C>
16.0 KG/CM² AND 5 KG/CM²
<C>
3.0 KG/CM² AND -10KG/CM²
<C>
30.0 KG/CM² AND -100KG/C
<Q>
safety relief valve of tank-237 will open at
<C+>
6.0 KG/CM²
<C>
9.0 KG/C
<C>
12 KG/CM²
<C>
15 KG/CM²
<Q>
What is the capacity of TK-236 mixed C4?
<C+>
4000 M³/HR
<C>
400 M³/HR
<C>
40 M³/HR
<C>
450 M³/HR
<Q>
WHAT IS THE MAXIMUM OPERATING LEVEL OF SPHARE TK-240?
<C+>
15.5 m
<C>
18.5 m
<C>
21 m
<C>
10 m
PLANT SPECIFIC SAFETY
<D>
PLANT SPECIFIC SAFETY
<Q>
Identify three types of confined space hazards.
<C>
Electricity, heart attack and waste material."
<C+>
Atmospheric, health and physical."
<C>
Sunburn, health and waste material."
<C>
Hose failure, physical and climatic."
<Q>
what type of confined space hazards are oxygen deficiency or enrichment ,flammable gases and inert gases or
vapors?
<C+>
Atmospheric.
<C>
Physical.
<C>
PPE hazards.
<C>
Toxic.
<Q>
What can a health hazard inside a confined space?
<C>
Compressed air .
<C>
Electrical equipment.
<C>
Low light levels.
<C+>
Hydrogen sulfide.
<Q>
Where do hazardous process residues found in confined spaces come from?
<C>
Coating failure.
<C>
Welding machines.
<C+>
Sludge or scale deposits.
<C>
installing blinds.
<Q>
What should be done whenever a build up of toxic or flammable material could happen in a confined space
while workers are inside?
<D>
PLANT SPECIFIC SAFETY
<C>
Secondary gas detection.
<C>
Gas prevention.
<C+>
Continuous gas monitoring.
<C>
Nitrogen purging.
<Q>
What must the volt rating be for electric lighting used inside a confined space?
<C+>
25 volts or less.
<C>
70 volts.
<C>
110 volts or less.
<C>
220 volts.
<Q>
What is the correct angle to use when placing a ladder?
<C+>
75 degrees or 4-to-1 slope.
<C>
90 degrees or 4-to-1 slope.
<C>
75 degrees or 5-to-1 slope.
<C>
10 degrees or 3-to-1 slope.
<Q>
What must workers wear when they are being lifted in an elevating work platform basket?
<C>
Orange vest.
<C>
Tag lines.
<C+>
Safety harness.
<C>
Face shield.
<Q>
What problems might you find during a ladder inspection?
<C>
Damaged platform unit.
<C>
Damaged grounding straps.
<C+>
Missing , damaged or loose parts.
<C>
Missing toe boards and top rails.
<Q>
Identify a hazard you might find when inspecting a scaffold.
<C>
Base plates are supported by sills
<C>
The safety harness is missing.
<C+>
The platform is not fully planked.
<C>
Base plates are in good condition.
<Q>
What problems might you find when inspecting scaffold planks?
<C>
The wood has not been painted.
<C>
They are made from lumber.
<C>
Big caging or frayed strands.
<C+>
The wood is decayed or cracked.
<Q>
Why is a hot work permit required for abrasive blasting?
<C>
It creates extremely high temperatures.
<C+>
It causes An ignition source.
<C>
A bonding system is not used.
<C>
A fire watch is not required.
<Q>
Identify the best way to prevent compressed air hoses from injuring workers.
<C>
Install barricades around the area.
<C+>
Inspect them and install safety wire.
<C>
Install warning signs in the area.
<C>
Warp them tape or plastic.
<Q>
Identify a major hazard that can be caused by abrasive blasting.
<C>
Exposure to toxic vapors.
<C+>
Compressed air hoses can fail.
<C>
hydrogen sulfide gas.
<C>
fires from flammable vapors.
<Q>
If you inspect a compressed air hose and find a large cut, what should you do?
<C+>
Stop work until it is repaired.
<C>
Lower the air pressure and finish the job.
<C>
Write the problem on the work permit.
<C>
Wrap it with strong tape or plastic.
<Q>
Which of the following excavations are considered confined spaces? Select All items that apply
<C>
If it is more than 1 m
<C+>
If it is more than 1.2 m
<C>
If it is equal 1 m
<C>
If it is equal 1.1m
<Q>
Who goes on the joint site inspection?
<C>
SH
<C>
Only receiver.
<C>
Only issuer
<C+>
The issuer and receiver
<Q>
What do we call the person who is required to be at a job site because of special skill he has?
<C+>
Stand by man
<C>
cleaner man
<C>
ESO man
<C>
Security man
<Q>
From where do you take a gas test for pig tank?
<C>
From top only
<C>
From bottom only
<C+>
From top, middle and bottom.
<C>
Ask SH
<Q>
What must happen if the standby man has to leave the area while workers are inside a confined space?
<C>
An alarm system must be available.
<C>
The work permit must be cancelled.
<C+>
Workers must get out of the space.
<C>
At least two workers must work together.
<Q>
What must you check before inter B/D Area?
<C>
water leak
<C>
connections
<C+>
gas test & H2S
<C>
work permit receiver
<Q>
Each maint. crew Before start work should?
<C>
wait for loss prevention
<C>
take break time
<C>
inform department head
<C+>
install their own lock & tag
<Q>
What is your action if goggle were damage when handling chem.?
<C+>
stop work & replace
<C>
continuo the work
<C>
wear face shield
<C>
stop work & leave the area
<Q>
What gas test should taking before tank entry?
<C>
CL2
<C>
O2
<C>
LEL
<C+>
O2 & combustible
<Q>
WHAT WORK PERMIT REQUIRE FOR WELDING INSIDE VESSEL?
<C>
CSE/RELEASE
<C>
HOT
<C+>
Entry/Hot
<C>
COLD
<Q>
What must a fire watch carry with him during hot work in remote area?
<C>
3 in 1 gas monitor
<C>
fire extinguisher
<C>
Scott air pack
<C+>
Bravo
<Q>
What is H2S range in LTX.310?
<C>
0 - 100
<C+>
0 - 999
<C>
0 - 1000
<C>
0 - 99
<Q>
WHICH THE FOLLOWING CONDITION CAUSE FIRE BLANKET NOT RELIABLE TO USE?
<C+>
HOLES & TARE - MOLD
<C>
untidy
<C>
dirty
<C>
washed
<Q>
AT WHAT HEIGHT IN SCAFFOLDING WEARING FULL BODY PROTECTIONS?
<C+>
1.8 M
<C>
2.8 M
<C>
30 M
<C>
6 M
<Q>
The purpose of lockout & tag-out procedure is to:
<C>
Show that equipment is in service.
<C>
Clarify that job has been done.
<C>
Energize an equipment.
<C+>
Identify that equipment is out of service and being under maintenance.
<Q>
DURING FUEL OIL SAMPLING WERE?
<C+>
GOGGLES & RUBBER GLOVES
<C>
COVERALL & SAFETY HAT
<C>
SAFETY SHIELD
<C>
SAFETY SHOES
<Q>
WHAT IS THE ADDITIONAL PROTECTIVE DURING TANK ENTRY IN FLOATING ROOF TANK?
<C>
GAS MASK
<C>
AIR DUST
<C+>
Scott air pack
<C>
RUBBER GLOVES
.
<Q>
What additional when handling chemicals?
<C>
safety shoes - hat
<C>
apron - gloves
<C>
face shield
<C+>
goggle & rubber gloves
<Q>
When is a tank with a floating roof considered a confined space? Select ALL item that apply
<C>
When the roof is 0.5 meter below the level of the rim.
<C+>
When the roof is 1.0 meter below the level of the rim.
<C>
When the roof is 1.5 meter below the level of the rim.
<C>
When the roof is 2.0 meter below the level of the rim.
<Q>
How would the issuer know what precautions to take if the temperature inside a confined space is too high?
<C+>
Call Industrial Hygiene.
<C>
Check the wind speed.
<C>
Ask a weatherman.
<C>
Read the CHB
<Q>
What must the confined space standby man do if he detects an unsafe condition or changes in the workers
behavior?
<C>
Leave to get a foreman.
<C+>
Cancel the work permit.
<C>
Sound a general alarm.
<C>
Evacuate the workers.
<Q>
What must the fire watch be?
<C+>
Trained
<C>
ESO man
<C>
Security man
<C>
Maintenance
<Q>
Fire watch must check the work site to make sure that :
<C>
Location of tags is correct
<C>
Operation is going on normally
<C>
contractor are working
<C+>
All safety precautions Have been taken before start the work
PROCESS PLANT OPERATION (SOP)
<Q>
What dose MOV stand for?
<C>
MANAGEMENT OVERRIDE VALVE
<C+>
MOTOR OPERATED VALVE
<C>
MOVEMENT OF VALVE
<C>
MASTER OF VALVE"
<Q>
Where is the location of Emergency shut dawn (ESD)?
<C>
supv. Office
<C>
substation
<C+>
control room
<C>
admin area
<Q>
HOW MANY SAMPLE FOR THE CERTIFICATE TANK?
<C>
ALL OVER
<C>
10 SAMPLE
<C+>
TOP / MIDDLE / BOTTOM and 1 gallon
<C>
12 SAMPLE
<Q>
WHAT IS THE SETTLING TIME OF CRUDE OIL TANK?
<C>
16 HR'S.
<C+>
24 HR'S.
<C>
8 HR'S.
<C>
12 HR'S.
<Q>
WHAT TYPE OF STEAM USE FOR V.10 IN PH.21?
<C>
LP-STEAM
<C+>
HP-STEAM
<C>
MP-STEAM
<C>
A &C
<Q>
WHAT TYPE OF STEAM USE TO INCREASE TEMP. OF V.03?
<C>
HP-STEAM
<C+>
LP-STEAM
<C>
MP-STEAM
<C>
A & C
<Q>
WHAT IS THE JET FUEL TRANSFER PUMP?
<C>
P.51
<C>
P.02
<C+>
P.52
<C>
P.54
<Q>
FUEL OIL to tanks 101,102&103 come from?
<C>
CDU UNIT
<C>
YANBO
<C+>
VDU UNIT
<C>
AMINE UNIT
<Q>
LPG to hydrogen unit using?
<C>
P-15 A/B
<C>
P-16 A/B
<C>
P-20 A/B
<C+>
P-11 A/B
<Q>
Howe many gasoline blinder do we have?
<C>
One blinder
<C+>
Tow blinders
<C>
Three blinders
<C>
Five blinders
<Q>
Witch tank are we using in ACID GAS FLARE to help in fairing?
<C>
240&241
<C>
D-101&102
<C>
S-01
<C+>
236&237
<Q>
What is the product stored in tank 104?
<C>
CDU RESIDUE
<C>
DIESEL
<C+>
VGO
<C>
FUEL OIL
<Q>
RVP stand for what?
<C>
Rainwater basin
<C+>
Reid vapor pressure
<C>
Run down
<C>
Revolutions per minute
<Q>
What is Preventive Maintenance?
<C>
is planned maintenance to work on damage equipment
<C+>
is unplanned maintenance of plant and equipment
<C>
is planned maintenance of plant and equipment
<C>
is unplanned maintenance to work on damage equipment
<Q>
Performing preventive maintenance (PM) to
<C+>
reduce maintenance cost and interruptions caused by breakdown
<C>
Increase maintenance cost and interruptions caused by breakdown
<C>
reduce man power of maintenance people
<C>
increase man power of maintenance people
<Q>
TO WHICH UNITS DOES TK-240/241 ARE DISCHARGING TO?
<C+>
HPU2 & new vaporizer & LPG blend.
<C>
UNSATURATED GAS PLANT(UGP)
<C>
VGO
<C>
HDS
<Q>
What type of fire extinguisher in side substation?
<C+>
CO2
<C>
dry chemicals
<C>
water
<C>
halon
<Q>
FUEL OIL to tanks 101,102&103 come from?
<C>
CDU UNIT
<C>
YANBO
<C+>
VDU UNIT
<C>
AMINE UNIT
<Q>
WHAT PUMP USED TO TRANSFER BETWEEN CRUDE TANKS?
<C>
P.30
<C+>
P.02A/B
<C>
P.52
<C>
P.54
<Q>
HOW MANY SAMPLE FOR THE CERTIFICATE TANK?
<C>
ALL OVER
<C>
10 SAMPLE
<C+>
TOP / MIDDLE / BOTTOM
<C>
12 SAMPLE
<Q>
WHAT IS THE SETTLING TIME OF CRUDE OIL TANK?
<C>
16 HR'S.
<C+>
24 HR'S.
<C>
8 HR'S.
<C>
12 HR'S.
<Q>
WHAT IS THE LOCATION OF LS.82?
<C>
WWTP
<C>
substation
<C>
BLOW DOWN AREA
<C+>
NEAR old CONTROL ROOM wr-582
<Q>
WHAT TYPE OF STEAM USE FOR V.10 IN PH.21?
<C>
LP-STEAM
<C+>
HP-STEAM
<C>
MP-STEAM
<C>
A &C
<Q>
What is the product stored in tank 104?
<C>
CDU RESIDUE
<C>
DIESEL
<C+>
VGO
<C>
FUEL OIL
<Q>
RVP stand for what?
<C>
Rainwater basin
<C+>
Reid vapor pressure
<C>
Run down
<C>
Revolutions per minute
<Q>
WHEN YOU TAKE THE ROUTINE SAMPLE?
<C>
TWICE A SHIFT
<C+>
DAILY AT 24:00
<C>
DAILY AT 06:30
<C>
WEEKLY
<Q>
WHERE YOU TAKE THE ROUTINE SAMPLE?
<C+>
FROM RUNDOWN & FEED TANKS
<C>
FROM CRUDE OIL TANKS
<C>
FROM PH.21
<C>
FROM RUNDOWN TANKS
<Q>
WHAT SUBSTATION BREAKER OF P.73A/B/C LOCATED?
<C+>
S.S: 10.2
<C>
S.S: 9.5
<C>
S.S: 8.1
<C>
S.S: 11.2
<Q>
FROM WHICH PLANT DOES TK-237 IS RECEIVING?
<C+>
UNSATURATED GAS PLANT(UGP)
<C>
CDU
<C>
FGS
<C>
H2
<Q>
WHICH PUMP CAN BE USED FOR IWSPP?
<C+>
P-0021 A/B AT P.HOUSE # 17
<C>
P-007 A/B AT P.HOUSE # 7
<C>
P-54 A-F AT P.HOUSE # 22
<C>
P-0003 A/B AT P.HOUSE # 03
THEORIES & PLANT OPERATIONS
<Q>
What is the best way to ventilate a vertical vessel?
<C>
Use natural ventilation.
<C>
Blow air in at the bottom and out at the top.
<C>
Blow air out at the side man ways.
<C+>
Blow air out at the bottom.
<Q>
What are the authorized methods of isolating a confined space for entry?
<C>
Fill all lines with water.
<C>
Fill the space with nitrogen.
<C>
Close all valves to the space.
<C+>
Install blinds or physical disconnection.
<Q>
Identify a safe way to remove flammable or hazardous material from inside a confined space.
<C>
De-salting.
<C+>
Purging.
<C>
Spiking.
<C>
Backfilling.
<Q>
Why should gas test be taken before entering on excavation?
<C+>
Toxic or flammable gas could be present
<C>
Gas test prevent side wall collapse
<C>
To decide which excavation machine to use
<C>
To make sure the oxygen level is mot over 20%
<Q>
WHAT IS THE FIRST ACTION TO CHECK RELIEF VALVE IN-SERVICE?
<C>
OPEN DOWN STREAM & CARD SEAL
<C>
OPEN UP STREAM & CARD SEAL
<C+>
OPEN UP/DOWN STREAM & CARD SEAL
<C>
NO NEED TO OPEN UP/DOWN STREAM ONLY CARD SEAL
<Q>
DURING STEAM TRAP CHECK YOU SHOULD WERE?
<C>
SAFETY HAT
<C+>
GOGGLES
<C>
FACE SHIELD
<C>
RUBBER GLOVES
<Q>
Washing in case of chemical contact take about?
<C>
10 minute
<C+>
15 minute
<C>
20 minute
<C>
30 minute
<Q>
Before entering isolated vessel containing chem. & corrosive liquid it must be?
<C>
X-Ray
<C>
pumped
<C>
light off
<C+>
water wash
<Q>
Who will supervise locks cutting?
<C+>
PRSS
<C>
operation engineer
<C>
suction head
<C>
shift supervisor
<Q>
How frequently take gas test during tank cleaning?
<C>
Twice a shift
<C>
every 1 hour
<C+>
every 2 hours
<C>
one a shift
<Q>
What should be done when vehicle engine stop?
<C>
shut down the area before attempting a restart
<C+>
gas test the area before attempting
<C>
try restarting the vehicle
<C>
have the vehicle towed from the area
<Q>
Who identify the location to be locked out when equipment been isolated?
<C+>
work permit Issuer
<C>
work permit receiver
<C>
craftsman
<C>
welder
<Q>
How long fire watch stand after job completed?
<C>
15 minute
<C>
20 minute
<C>
25 minute
<C+>
30 minute
<Q>
one of the following is DSH responsibility
<C+>
Overall management of daily operation
<C>
Request for maintenance, Issuing and Closing of work permit
<C>
Responsible for overall shift operation in charge
<C>
Plan Turnaround and Inspection activities
<Q>
one of the following is Operation Coordinator responsibility
<C>
Overall management of daily operation
<C>
Request for maintenance, Issuing and Closing of work permit
<C+>
Follow up production planning requirements.
<C>
Plan Turnaround and Inspection activities
<Q>
one of the following is Console Operator responsibility
<C>
Conduct OJT training by (lead) Field operator
<C>
Request for maintenance, Issuing and Closing of work permit
<C>
Follow up production planning requirements.
<C+>
Communicate with field operators for action and observation of the plant
<Q>
WHERE CAN YOU FIND CHEMICALS INSTRUCTION HAZARDS?
<C>
CHB - Chemical Hoover board
<C+>
CHB - Chemical Hazard Bulletins
<C>
CHB - Chemical Hazard Petroleum
<C>
CHB - Control Hazard Bulletins
<Q>
What type of fire extinguisher in side substation?
<C+>
CO2
<C>
dry chemicals
<C>
water
<C>
halon
<Q>
WHAT IS THE FUNCTION OF THE ANTI-STATIC 450?
<C+>
TO PREVENT BUILDING UP STATIC ELECTRICITY
<C>
TO ACCUMULATE BUILDING UP STATIC ELECTRICITY
<C>
TO INCREASE BUILDING UP STATIC ELECTRICITY
<C>
TO PREVENT BUILDING UP CURRANT ELEC
<Q>
WHY ANTIOXIDATION INJECTEC WITH GASOLINE COMPONENT?
<C+>
TO PROTECT AGAINEST THE FORMATION OF GUM AND PEROXIDES IN GASOLINE.
<C>
TO CLEAN GASOLINE
<C>
NO NEED TO ADD ANTIOXIDATION WITH GASOLIE
<C>
TO PREVENT FIRING
<Q>
What is the best location for you when you want to take gas test inside vessel or tank?
<C>
from top
<C+>
From outside by using tubing.
<C>
from in side vessel
<C>
from bottom
<Q>
in which mode, the console operator can change the MV for any controller?
<C>
in AUTO mode
<C+>
in MANUAL mode
<C>
in CASCADE mode
<C>
START/STOP mode
<Q>
what is the password to be entered in case of the DCS HIS PC is down?
<C+>
the password is CENTUM
<C>
the password is YOKOGAWA
<C>
the password is ARAMCO
<C>
the password is DELTA
<Q>
how many pen trend data can be assigned to a trend window?
<C+>
eight pen trend
<C>
five pen trend
<C>
two pen trend
<C>
four pen trend
<Q>
if IOP appears in the DCS face plate, it means ---"
<C+>
the input data status has become bad value as result of disconnection of operation terminal
<C>
in progress of program
<C>
inlet of pressure
<C>
indication of pressure
<Q>
Why tanks and vessels and other pieces of equipment in tank farm area must be equipped with grounding
system?
<C+>
To draw the static electricity charge from the equipment and into the ground to prevent fire or explosion
<C>
To draw the static electricity charge from a piece of equipment into other equipment
<C>
To control the corrosion in the equipment
<C>
To heat the equipment
Operators (Field /Console)
Prevent cavitation by suction press high/clean suction strainer/above minimum flow. (All
answer)
Block bleed valve means double isolation/keep bleed valve open/ensure no pressure
During draining boot leg check level gauge.
Positive isolation for equipment or lines means blinded/disconnected lines/ block bleed
valve (Answer all)
What is the purpose of dry out? To remove moisture.
For orifice use keep block valve open.
What is the purpose of N2 in atm tank? Blanketing/minimize vapor generation/avoid HC
out
P&ID means Piping and instrument diagram.
Function of FCV…manage flow by decreasing increasing at throttling point.
Purpose of feeding pump of P-xylene feed to TK600/601/602 NTF.
Normal operating temp for tank TK-715 toluene is 40 degree.
Seal leak in ethylene pump indications,,,, pump seal icing/ N2 seal line icing /pressure
increase (All)
Before pump start to be check, liquid level/ lube oil level /suction pressure.(ALL)
Instrument air press….7.8kg/cm2
N2 press 8.0kg/cm2
SCABA training / eye wash check list weekly.
Tank hi hi level---- inlet ZV will close
Tank low low, level ----tank outlet ZV will close and pump stop
What is your action if fire in plant (break MCP/report to DCS and start to evacuate)
Air ingress in flare can be avoid by N2 purging.
Water flood connection at sphere outlet
Recovered methanol tank purpose receiving from IB and feeding to MTBE.
Any start up/ shut down follow / use SOP.
LPG importing in liquid state
LERP ---Local emergency response plan
Incident commander in your area is STF supervisor.
Operator do gas test during emergency with SCABA
Big five
Injured person fell down action: ---report for incident and wait for medical response.
Your colleague fall as injured--- inform to SSV and wait for medical response.
Missing person report to IC
Eyewash/ safety shower/ SCABA training weekly
all other safety equipment monthly
Incident/medical/ commander post in cold zone.
Decontamination of injured person in warm zone.
Wind direction monitoring by incident/ fire and security commander.
Who can activate ECC? Incident/medical/SCC.
IC in disaster in off hours is PRSS.
Staging area is, all arrived support system will park on that location.
Fire commander provide support during gas test.
Pump discharge press low reasons, suction strainer plug/ cavitation / low suction level
(answer ALL)
All vents /drains closed / plugged before HC introduction.
If steam fail in ethylene feeding will stop.
If low level in tank, check pump suction /discharge press. Flow and level and inform to DCS.
If high hi level, check inlet ZV and inform to DCS.
N2 header press down actionminimize N2 to flare purge/N2PCV too tank reduce/ stop
any leak or purging. (All the answer)
IA air pressure down (all the answer)
Fire or HC spill (all the answer)
Fuel gas fail, LPG in service.
MP Steam fail in HP flare, smoke out and tip damage.
Fuel gas orifice chocked what is the action, answers all
Heater skin temp reaches 25”,,,it will trip.
What is correct angle to use ladder,,,,, 75 degree or 4 feet slope.
Skin temp high high,,,, heater will trip.
Heater outlet temp low low heater trip.
Toluene feeding to aroma and gasoline blending units. Answer ALL
Aromatics feeding to aroma and gasoline blending unit.
Naphtha feeding to reformer unit. And receiving from naphtha splitter
Reformate receiving from reformer unit and feeding to aroma unit.
PDEB feeding to aroma unit.
Naphtha tanks inter floating roof.
As DCS if level trans. Mal function what is the action of DCS,,,, MOS and call for maintenance
Ethylene Pump dish., flow low, suction strainer chock/ pump speed too low/ discharge is
partially blocked/low suction press( all answer)
Excessive vibration/noise from pump reasons,, pump cavitation, coupling misalignment,
rotating parts loose/ broken, bearing failed / damage.
Power fail in ethylene system what will happen? UMV closed and Pump stopped.
What is the action of DCS operator if ethylene trip? Inform to Metathesis/EVA/LDPE/EPR.
Pump P741 power failure and pump not available, what is the action of DCS? Inform to Uty1
/Uty 2 / alkylation (all answer).
CONDENSATE pump disch press hi-hi is 12.0kg/cm2/Low low 4.5kg/cm2
Condensate drum level high alarm 80%
P-xylene system connected with how many pumps ---4
LP main KO drum pump # P3320A/B
LP main KO drum tag # D3320
HP intermediate KO drum tag# D3313.
How many lift station operated from STF DCS? ### 12
Condensate Pump tag # P790A/B
N2 blanketing controlled by RO in sump drum.
Sump drum tag number D-715
How many sump drum in STF --- 01
After you report emergency to DCS what is your next step? Ask the contractor to stop the
job and leave to assembly area for head count.
PRC permits,, line break/hot/cold/confined space.
By pass of any SIS for maintenance should be authorized through safety approved process.
Before put steam trap in service what need to do ( all the answers).
What is the high level for ethylene spheres? 10.10m
High security after gate 04 start. Need PPEs.
Before igniting flare, O2 assures low or zero to avoid explosion.
As per PRC work permit procedure, no work is permitted even with SCABA if H2S is exceed
100ppm.
What type of fire extinguisher is not allowed in enclosed or confined space?
How many spheres? 5
How many tanks /spheres in STF? 13
How many products in STF? 11
How many tanks in the STF? 8
What is product as sealant in flares area? Water /N2 gas.
PDEB sample collection procedure?
Ethylene pump flow to users? 115m3/hrs.
IB pump flow to users? 22m3/hrs.
HP main Flare how many pilots 4
LP main Flare how many pilots 4
HP purge Flare how many pilots 3
LP Purge Flare how many pilots 3
If pick up stopped in process area what is your action, take gas test if LEL. Zero start the pick
Safety system in flare system fire water /utility water/N2 answers all.
P xylene feeding pump flow to users? 122m3/hrs.
OWS sampling procedure. Start pump circulate take sample if result ok, inform to LTP and
transfer the liquid.
FOR DCS Tank TK700 / TK710 / TK741 / TK715 / TK745 --- LOW LEVEL /LOW-LOW LEVEL /
HIGH-HIGH LEVEL.
PUMP FLOW CAPACITY. (FOR DCS)
VALUES AND FIGURES QUESTION ONLY FOR DCS.
NOTE: Answers with red not sure.
39. How many products we have in north tank yard?
Ans: 13 products
40. How many products we have in South tank yard?
Ans: 10 products
41. How many Tanks we have in north tank yard?
Ans: 26 Tanks
42. How many Tanks we have in South tank yard?
Ans: 13 Tanks
43. When emergency in your plant what is NOT your job?
Ans: Wearing SCBA to rescue the person
44. Who is the responsible for monitoring the wind direction?
Ans: All Commanders.
45. Identify the safe to remove hazardous material from confined space?
Ans: Purging
46. What can happen to worker not wearing PPE’s while spray painting?
Ans: Exposure to toxic material.
47. What will happen if ethylene pressure high?
Ans: Release to Ethan cracker header if still high release to HP flare
48. What are the most important parameters to check for treated heavy naphtha tank?
Ans: Level, temp, pressure, ALL
49. What is your action if you see fire in the plant?
Ans: Break MCP inform DCS/SSV
50. Which system is provided for benzene vapor recovery in NTF?
Ans: Benzene vapor recovery unit
51. How many chillers in NTF area?
Ans: 1 only
52. How to control atmospheric tank pressure if regulator under maintenance?
Ans: Open by pass provided with orifice,
53. What is the first step you do b4 start or stop any equipment?
Ans: Read SOP
54. What is the purpose of chilled water in NTF?
Ans: To maintain product temp
55. What is the use of nitrogen in your area?
Ans: Purging, blanketing, as a sealant in flare.
56. What is the purpose of HP flare system?
Ans: To dispose of HC from relief valves set pressure of 9.5 KG or higher
57. From where we can start the HP flare burner?
Ans: From FFG panel
58. What does mean of P&ID?
Ans: Piping & Instrumentation Drawing
59. What does mean of PFD?
Ans: Process & Flow Diagram
60. What is the cooling media used in VAM coolers?
Ans: Chilled water
61. What is the abbreviation of SCBA?
Ans: Self Contained Breathing apparatus
62. As preparation for cold blowdown system start up , to ensure that:
Ans: Cold blowdown systems are purged with nitrogen
63. In case of eye or skin contact, flush affected Areas with water for a period :
Ans: 15 minutes minimum
64. Chemicals stored must be:
Ans: Properly labeled.
65. What must the gas tester have in his possession before conducting gas tests?
Ans: A valid gas-testing certificate
66. Hydrogen sulfide gas is
Ans: Heavier than air
67. Why is important for the gas tester to know that a gases might be lighter or heavier than
air?
Ans: It tells you where to test for them
68. When must you take gas test?
Ans: Before a work permit is issued
69. Where the gas readings should be taken when entering a confined space such as a tank?
Ans: Top, middle, and bottom of the tank
70. Why is nitrogen gas commonly used to purge hydrocarbon equipment?
Ans: It is an inert, nonflammable gas
71. What function of pressure relief valve (PZV) :
Ans: Releases a liquid or gas from system, when the pressure or temperature
exceeds preset limits
72. What function of Vacuum safety valves (VZV)
Ans: Prevent a tanks collapsing while it is being emptied
73. what is purpose of chemical injection ADD IN VAM
Ans: Polymerization inhibitor of product
74. What will happen to LP flare knock out drum if LP steam fail?
Ans: NO more heating, possible of freezing, no more vapor residual liquid
75. What will happen to FLARE if MP steam fail?
Ans: Smoke will come out and possible damage to tip.
76. How many burners in HP flare?
Ans: 4
77. How many burners in LP flare?
Ans: 4
78. In case of emergency where is the post of IC?
Ans: Cold zone
79. How many tanks of ethylene in STF? Ans: 1 Only
80. In NTF which tank has no blanketing No seal gas?
Ans: Caustic
81. What are the sources of Benzene vapors?
Ans: Berth 4 and benzene tank
82. How many export products in NTF?
Ans: 5
83. STF Toluene product send to which unit?
Ans: Aroma complex and gasoline blending unit
84. In Flare system which medium use to avoid Air go inside the flare?
Ans: N2
85. If temp. Reaches 25 0C, what will happen to ethylene heater?
Ans: Trip
86. What are the types of tanks in STF?
Ans: Spheres and Internal floating roof types.
87. When head count, you found 2 of your Partners missing, what is your action?
Ans: Inform IC
88. Frequency for fire extinguisher checklist?
Ans: Monthly
89. Frequency for PZV checklist?
Ans: Monthly
90. Frequency for eye wash checklist?
Ans: Weakly
91. Full name of LEL?
Ans: Lower explosive limit
92. Which document provided info for section response plan?
Ans: LERP (local emergency response plan)
93. If decontamination required to do for victim in which area should be done?
Ans: Warm zone
94. Before put steam trap in service what need to do?
Ans: Click all the answers
95. Before HC introduce to the system all N2 hose should be?
Ans: Keep close, disconnect, keep open, or ALL
96. Which steam is used for ethylene vaporizer in south tank farm?
Ans: Low pressure
97. Who will be the IC after office hours?
Ans: PRSS
98. What is the purpose of adding N2 in atmospheric tank?
Ans: Blanketing
99. What to do if DCS operator call for high N2 consumption?
Ans: Check Tank N2 PCV, PZV, flare header
100. What is the use of gauge hatch in tanks?
Ans: Measure level manually
101. What is the purpose of recovered methanol storage system?
Ans: To receive from isobutylene and send to MTBE unit
102. What to check before start flare burners?
Ans: Click all the answers
103. What kind of steam used in STF?
Ans: LP
104. What kind of steam used in NTF?
Ans: LP
105. What is provided as sealant in flare system?
Ans: Water and N2
106. Who should be IC during emergency?
Ans: SSV
107. What is the purpose of gauge hatch in PDEB tank?
Ans: Manual dipping and sampling
(Latest Test)
1- What number u call in emergency?
911
2- What’s your action if you see pump leaking?
Switch to standby pump and isolate it and call maintenance
3- What’s your action if there’s emergency in your area?
Stop co-worker and start evacuate
4- Every compressed gas cylinder with cap for.
Keep the valve save when it’s not use
5- Where Smoking allowed in PRC?
Designated smoking areas & shelters
6- Medical commander post?
Cold zone
7- MSDS means?
Material safety data sheet
8- Which plane will tell the section plane in case of emergency?
LERP
9- Sewers must be cover for hot work in plants?
22.5m (75Ft)
10- If stand by man have to leave area & no other person available for stand by?
Workers must get out of confined space
11- Tag need safety harness?
Yellow
12- Scaffolding inspection schedule?
Every 2 weeks
13- Fire hydrants checklist?
Monthly
14- Fire equipment checking by proponent?
Monthly
15- SCBA practicing?
Weekly
16- What you must have in chemical storage/warehouse?
All answer
17- H2s inhaled person what we have to do?
Remove to fresh air & if berating difficult give O2.
18- When we stop issuing permit when H2s reading is?
100ppm
19- When to take gas test?
Before issuing permit
(First Test)
1- What’s the first action if u see fire in your area?
Break near MCP and call DCS
2- What’s the fire water system pressure?
8.6kg
3- What’s the EDG
Emergency diesel generator
4- What’s the meaning of CPR?
Cardio pulmonary resuscitation
5- What your action if you see lube oil dropping?
Switch to standby pump and call maintenance
6- What’s your action if you see an employ working without full PPE?
Stop him and inform SSV
7- What’s is not correct action?
Wearing SCBA and rescue injury person
8- What should you do if pump leakage detected?
Inform DCS/SSV
9- When u have chemical in storage you should know the labels and ….
MSDS
10- the meaning for P &ID
Piping and instrument diagram
11- What’s meaning for Blue color alarm?
Toxic gas
12- what’s MERP mean
Master emergency response plan
13- what’s LERP mean
Local emergency response plan
14- Where you take the injury person in accident?
Medical team
15- The location for medical commander is..
Cold zone
16- where’s the location of IC
Cold zone
17- Use body harness for scaffolding
High than 1.8
18- The mini O2 acceptable for confide space is.
20 %.
19- What type of fire extinguisher use for Electric?
CO2
20- If the stand by man need to leave area
Stop work and let the workers go out
21- how you dealing with heat expose
Take a break in shade and drink water frequently
22- Fire extinguisher check list..
Monthly
23- how to do CPR
2 times give breath then 30 push
24- Medical check list
Monthly
25- SCBA & eye wash & shower
Weekly
26- When stop paging system
After head count
27- If siren alarm continue for 1 min
Mean the fire finish
28- Which zone the Decontamination happens?
Warm zone
58- Who is the responsible for monitoring the wind direction?
Ans: All Commanders.
59- What can happen to worker not wearing PPE’s while spray painting?
Ans: Exposure to toxic material.
NO
Qustion
Answer 1
Answer 2
Answer 3
Answer 4
1
ABRASIVE BLASTING
REQUIRES WHICH
TYPE OF SAFETY
EQUIPMENT TO BE
USED?
FOOT AND SKIN
PROTECTION
SKIN AND BACK
PROTECTION
HEARING
PROTECTION AND
EYE PROTECTION
EYE, SKIN AND
RESPIRATORY
PROTECTION
2
WHAT TYPE OF
WORK PERMIT IS
REQUIRED FOR
BRUSH PAINTING?
HOT
COLD
ENTRY
RELEASE
3
WORK PERMIT
CERTIFICATION IS
VALID FOR…
4YEARS
2YEARS
3YEARS
5YEARS
4
WHAT KIND OF
PERMIT IS REQUIRED
FOR CRANE LIFT
OPERATION..
HOT WORK PERMIT
COLD WORK PERMIT
RELEASE WORK
PERMIT
NO WORK PERMIT
IS NECESSARY FOR
THIS JOB
5
WHICH OF THE
FOLLOWING
ACTIVITY IS CARRIED
OUT BY THE WORK
PERMIT RECEIVER
AND THE WORK
PERMIT ISSUER.
BEFORE ISSUING
THE WORK PERMIT?
CALL FOR AN OME
MEETING
CONDUCT PROCESS
HAZARD ANALYSIS
CONDUCT JOIN SITE
INSPECTION
CONDUCT A
MANAGEMENT OF
CHANGE (MOC)
6
WHAT MUST
HAPPEN IF THE
STANDBY MAN HAS
TO LEAVE THE AREA
WHILE WORKERS AR
INSIDE CONFINED
SPACE?
AN ALARM SYSTEM
MUST BE AVAILABLE
THE WORK PERMIT
MUST BE CONTINUE
WORKERS MUST
GET OUT OF THE
CONFINED SPACE
AT LEAST TWO
WORKERS MUST
WORK TOGETHER
7
HOW OFTEN
PETRORABIGH
DISASTER SIREN IS
TESTED?
WEEKLY
DAILY
ONCE PER YEAR
EVERY MONTH
8
WHAT YOU SHOULD
DO TO REMOVE A
PRESSURE GAUGE
OUT-OF-SERVICE
FROM THE SYSTEM?
PULL OUT AND
PRESSURIZE
BLIND AND ISOLATE
ISOLATE AND
DEPERESSURIZE
ISOLATE AND
PRESSURIZE
9
WHAT IS THE
COLOR-CODE OF
THE PADLOCK USED
BY MFT-OPERATION
FOR LOTO
PURPOSES?
YELLOW
RED
GREEN
BLUE
10
WHAT IS THE
COLOR-CODE OF
THE PADLOCK USED
BY ELECTRIAL
SYSTEM OPERATION
(ESO) FOR LOTO
PURPOSES?
GREEN
BLUE
RED
PURPLE
11
WHAT ARE THE
BASIC
INFORMATION
WHICH SHOULD BE
LIGIBLY WRITTEN
ON THE LOTO TAG?
PERSONAL PHONE
NUMBER AND NAME
PLANT NUMBER OR
LOCATION, THE DATE
AND TIME OF
LOCKOUT, NAME
BADGE NUMBER,
ORGANIZATION,
CONTACT PHONE
AND SIGNATURE OF
THE INDIVIDUAL
WHO INSTALLED THE
LOCK AND THE
REASON FOR
INSTALLATION
NAME AND CODE
NUMBER
COST CENTER CODE
AND EQUIPMENT
NUMBER
12
WHO SHOULD
REMOVAL THE LOTO
PADLOCK LAST ON
THE DEENERGIZED
EQUIPMENT?
MAINTENANCE
DEPARTMENT
PRSS
PROPONENT
ORGANIZATION
ELECTRICAL
DEPARTMENT
13
WHICH TYPE OF
INFORMATION CAN
YOU FIND IN A
CHEMICAL HAZARD
BULLETIN?
PRECAUTIONS TO
HANDLE THE
CHEMICAL SAFELY
THE CAUSES OF
MOST MAJEOR
CHEMICAL
ACCIDENTS
LIST OF ALL
HAZARDOUS
CHEMICALS
HOW AND WHERE
THE CHEMICAL IS
STORED
14
WHEN CAN YOU
FIND SAFETY
INSTRUCTIONS
RELATED TO
STORAGE AND
HANDLLING OF
CHEMICALS?
CHB- CONTROL
HAZARD BOARD
CHB- CHEMICAL
HAZARD BULLETIN
CHB- CHEMICAL
HAZARD BOARD
CHB- CONTROL
HAZARD BULLETIN
15
WHAT IS THE
PURPOSE OF THE
BLINDING?
PREVENT AIR FROM
PASSING
IDENTIFY REMOVED
EQUIPMENT
ALLOW WELDING IN
HOT AREA
PREVENT LIQUID
AND / OR GAS
FROM PASSING
16
AT WHICH DEPTH
EXCAVATION OR
TRENCHES WILL
MEET THE
CONFINED SPACE
DEFINITION
DEEPER THAT 1.2M
OR 4FT
DEEPER THAN 1.0M
DEEPER THAN 1FT
ANY DEPTH
EXCEEDING 0.6M (2
FT)
17
WHAT MUST THE
CONFINED SPACE
STANDBY MAN DO
IF HE DETECTS AN
UNSAFE CONDITION
OR CHANGES IN THE
WORKERS
BEHAVIOR?
LEAVE TO GET A
FOREMAN
STOP THE WORK
INFORM TO PERMIT
ISSUER
SOUND A GENERAL
ALARM
NOTHING OF THE
ABOVE
18
WHAT
INFORMATION
MUST GAS TESTER
ENTER ON THE
WORK PERMIT?
HIS NAME
GAS TEST RESULT,
NAME, BADGE
NUMBER AND DATE
& TIME OF GAS TEST
PLANT NAME AND
EQUPMENT
NUMBER
SECTION HEAD ID #
(SH ID #)
19
WHAT ARE THE
FIRST AID TO BE
GIVEN TO THE
CAUSTIC AFFECTED
PERSON INCASE OF
EYE CONTACT?
GIVE LARGE
QUANTITY OF
DRINKING WATER
TAKE THE AFFECTED
PERSON IN THE
FRESH AIR
FLUSH THE
AFFECTED PART
WITH PLENTY OF
WATER FOR MORE
THAN 15 MINUTES
NOTHING OF THE
ABOVE
20
WHY RELIEF VALVE
IS GIVEN IN THE
EQUIPMENT?
TO PREVENT
CORROSION
EMPTY OUT THE
EQUIPMENT
TO RELEASE THE
HIGH PRESSURE
(BEYOND THE SET
LIMITS)
TO RELEASE THE
HIGH HIGH TEMP.
21
AS PART OF LOTO
REQUIREMENT,
WHICH
ORGANIZATION IS
THE FIRST TO
INSTALL A LOCK AND
TAG ON A PIECE OF
EQUIPMENT AND
THE LAST TO
REMOVE THEM?
MAINTENANCE
ORGANIZATION
PROPONENT
ORGANIZATION
ELECTRICAL
ORGANIZATION
CONTRACTOR
SUPERVISOR AT THE
JOB SITE
22
IN A GAS MONITOR,
PRESENCE OF
HYDROCARBON IS
DISPLAYED IN
PPM OF ELE
PRECENTAGE BY
VOLUME OF LEL
KILOGRAMS PER
CUBIC CENTIMETER
CC (CUBIC
CENTIMETERS)
23
THE EMERGENCY
SHUTDOWN (ESD)
SYSTEM IS
DESIGNED TO
PROTECT
PERSONNEL
PERSONNEL, PLANT,
EQUIPMENT AND
ENVIRONMENT
PLANT AND
EQUIPMENT
ENVIRONMENT
24
EMERGENCY
SHUTDOWN (ESD)
TRIPS SHALL BE RE-
SET
UPON ADDRESSING
THE ROOT CAUSE OF
TRIP
WITHOUT
INVESTIGATION
AUTOMATICALLY
NOTHING OF THE
ABOVE
25
WHAT IS THE
FUNCTION OF MOS
(MAINTENANCE
OVERRIDE SWITCH)?
BYPASSING ESD FOR
OPERATION
PURPOSE
CARRYING PLANT
MAINTENANCE BY
AFFECTING THE
PLANT
PERFORMANCE
CARRYING
MAINTENANCE JOBS
WITHOUT
AFFECTING THE
PLANT
PERFORMANCE
NON OF THE ABOVE
26
A FLASHING RED
TRAFFIC SIGNAL AT
AN INTERSECTION
HAS THE SAME
REQUIREMENT AS
WHICH OF THE
FOLLOWING?
A SLOW SIGN
A STOP SIGN
AN INTERSECTION
SIGN
NON OF THE ABOVE
27
________IS DEFINED
AS AN UNPLANNED
EVENT WHICH
RESULTED IN INJURY
OR LOSS
ACCIDENT
UNSAFE ACT
UNSAFE CONDITION
NEAR MISS
28
REPORTING OF
MINOR INJURIES
SUCH AS FIRST AID
IS VERY IMPORTANT
FOR
REPLACING
CONTENTS IN FIRST
AID BOX
PREVENTING MAJOR
INJURIES
GETTING SAFETY
RECOGNITION
ALL OF THE ABOVE
29
AN EMERGENCY
VEHICLE IS
APPROACHING
FROM BEHIND WITH
THEIR SIREN
BLANING: WHAT
SHOULD YOU DO?
KEEP DRIVING SO
YOU CAN STAY
AHEAD OF THEM
PULL OVER AND
STOP
1&4
NON OF THE ABOVE
30
WHAT
CONDTRIBUTES TO
HEAT EXPOSURE?
TEMPERATURE AND
HUMIDITY
DIRECT SUN
HOT SURFACES
ALL OF THE ABOVE
31
WHAT CAN YOU DO
TO CONTROL HEAT
EXPOSURE?
WORK AS FAST AND
HARD AS YOU CAN
TO GET THE JOB
OVER WITH
TAKE PERIODIC REST
BREAK IN A COOL.
SHADED AREA AND
DRINK SMALL
QUANTITIES OF
WATER FREQUENTLY
SCHEDULE THE
HEAVIEST DURING
COOLER TIMES OF
THE DAY
BOTH (B) AND ( C )
ABOVE
32
THE MINIMUM
REQUIREMENTS TO
DRIVE A
PETRORABIGH
VEHICLE
___________
CURRENT DIP
CERTIFICATION
VALID DRIVING
LICENSE RECOGNIZED
BY GOVERMMENT
SIGN THE PRE-
DRIVING SAFETY
UNDERTAKING
ALL OF THE ABOVE
33
WHAT DOES DIRC
STAND FOR?
DIRECT
IMROVEMENT
REQULAR COURCE
DRIVING
IMROVEMENT
REQULAR COURCE
DRIVER
IMROVEMENT
REFRESHER COURCE
DRIVER
IMROVEMENT
REQULAR COURSE
34
AS PER PETRO
RABIGH TRAFFIC
SAFETY PROGRAM,
DIRC SHALL BE
ATTENDED EVERY
______ BY ALL PR
EMPLOYEES AND
DEPENDENTS
(LICENSED )
THREE YEARS
FIVE YEARS
FOUR YEARS
ONE YEARS
35
CRANE SUSPENDED
MAN-BASKET
OPERATORS SHALL
NOT BE ALLOWED
AT WIND SPEEDS
ABOVE 32 KM/H ( 20
MPH )
ABOVE 28 KM/H ( 17
MPH )
ABOVE 25 KM/H ( 15
MPH )
ALL OF THE ABOVE
36
WHAT IS THE
SIGNFICANT
HAZARD OF OIL
CONTAMINATED
INSIDE INSULATION
OF THE
EQUIPMENT?
ALLERGY TO SKIN
SOURCE OF
IGNATION
INHALATION CAN
LEAD TO CANCER
LOSS OF
INSULATING
QUALITY
37
WHAT IS HAZARD
REGISTER?
A LIST OF INCIDENTS
THAT TOOK PLACE
IN PREVIOUS YEAR
A LIST OF HAZARDS
WITH THEIR
POTENTIAL EFFECT
AND ASSESSED RISKS
A LIST OF ON JOB
INJURIES THAT
TOOK IN PREVIOUS
YEAR
ALL OF THE ABOVE
38
WHICH FO THE
FOLLOWING
FACTORS SHOLD BE
CONSIDERED FOR
SAFE OPERATION
OG A FORK LIFT
TRUCK?
DRIVER
COMPETENCE
ROUTES FOR
VEHICLES AND
PEDESTRIAN TRAFFIC
LOAD STABILTY &
MAINTAINABILITY
OF FOREKLIFT
ALL OF THE ABOVE
39
WHICH OF THE
FOLLOWING IS A
NEAR MISS
INCIDENT?
A HAMMER FELL
FROM AN ELEVATED
PLATFORM AND HIT
THE WORKER
CAUSING FIRST AID
INJURY
A HAMMER FELL
FROM AN ELEVATED
PLAT FORM BUT
MISSED THE WORKER
A HAMMER LYING
UNATTENDED AT
THE EDGE OF AN
ELEVATED
PLATFORM
ALL OF THE ABOVE
40
_______IS NOT AN
EXAMPLE OF
ISOLATION FOR
ELECTRICAAL
EQUIPMENT
OPEN BREAKER
REMOVE FUSES
CLOSING A VALVE IN
PROCESS FLUID PIPE
DISCONNECT
WIRING
41
WHAT IS RISK?
NOT KNOWING
WHAT IS AROUND
THE CORNER
SOMETHING YOU
ARE NOT SURE
ABOUT
A PROBLEM THAT IS
GOING TO UPSET
YOU
LIKELIHOOD THAT
HARM FROM A
HAZARD MAY BE
REALIZED
42
WHAT IS THE MAIN
PURPOSE OF AN
ACCIDENT
INVESTIGATION?
TO REDUCE THE
LIKELIHOOD OF A
LAWSUIT BY THE
ACCIDENT VICTIM
TO INCREASE
EMPLOYEE
PARTICIPATION IN
THE SAFETY
COMMITTEE
MEETING
TO DETRMINE THE
ROOT CAUSE OF THE
ACCIDENT IN ORDER
TO PREVENT
SIMILAR ACCIDENTS
FROM RE-
OCCURRING
TO PUBLISH IN THE
NEW LETTER
43
WHAT DOES LTI
MEAN?
LEAST TIME INJURY
INCIDENT
LOST TIME INJURY
INCIDENT
LAST TRUE INJURY
INCIDENT
LOST TIME
INCIDENT RATE
44
FOR INITIAL WORK
PERMIT INTO ANY
WORK WHERE H2S
CONCENTRATION IS
50 PPM OR GREATER
MUST BE
COUNTERSIGNED BY
_______
PROPONENT
DEPARTMENT
SECTION HEAD OR
PRSS DURING OFF
HOURS
WORK PERMIT
ISSUER
MAINTENANCE
COORDINATOR
AREA SUPERVISOR
45
HAZOP IS
TECHNIQUE FOR
_________
A SAFETY AUDIT
PREPARING P&I
DIAGRAM
QUALITATIVE RISK
ANALYISI
NON OF THE ABOVE
46
______IS DEFINED
AS AN EVENT WHICH
DID NOT RESULT IN
INJURY OR LOSS,
BUT WHICH HAD
THE POTENTIAL OR
LOSS
ACCIDENT
UNSAFE ACT
UNSAFE CONDITION
NEAR MISS
47
WHAT DOES MSDA
STAND FOR?
MATERIAL SAFETY
DENSITY SHEET
MATERIAL SECURITY
DATA SHEET
MATERIAL SAFETY
DATA SHEET
MASTER SAFETY
DATA SHEET
48
ALL SEWERS WITHIN
_____ DISTANCE
SHALL BE COVERD
PRIOR TO HOT
WORK IN THE PLANT
AREAS.
22.5M (75 FT )
85 M ( 280 FT )
15 M ( 50 FT )
50 M ( 166 FT )
49
IN A CONFINED
SPACE ENTRY JOB
WHAT IS THE SAFE
VOLTAGE FOR
LIGHTING PURPOSES
WITH OUT USING
GROUND FAULT
CIRCUIT
INTERRUPTERS (
GFCI )- AS PER PR
110 V
240 V
50 V
12 V
50
MECHANICAL
EXCAVATOR SHALL
BE NOT BE
OPERATED WITHIN
______ OF ANY
PIPES, CABLES, OR
OTHER
OBSTRUCTIONS
DURING
EXCAVATION JOB
0.5 METER
12 METER
3 METER
6 METER
51
who should issue
work permit for any
repairing work on
electrical gear on
substation in-
comers. Transformer
feeder or tie-breaker
rated 480
PRSS
ELECTRICAL
SUPERVISOR
SHIFT SUPERVISOR
ELECTRICAL SYSTEM
OPERATOR ( ESO )
52
SOIL FROM
EXCAVATION
SHOULD BE STORED
AT LEAST _______
AWAY FROM EDGE
OF THE EXCAVATION
10 CM
60 CM
150 CM
3 METER
53
TEMPORARY
PLATFORM SHALL
HAVE ______
PROPER HANDRAILS
MIDDLE RAILS
ACCESS LADDER
ATTACHED TO
PLATFORM
ALL OF THE ABOVE
54
WHEN CLIMBING UP
OR DOWN ANY
LADDER, FACE THE
LADDER AND
MAINTAIN
____POINT OF
CONTACT WITH
HANDS FREE OF
MATERIALS
ONE
TWO
THREE
ANY
55
EACH LIQUID
CHEMICAL HAS
SPECIFIC PROPERTY
& USE. IT IS
IMPORTANT TO
READ AND
UNDERSTAND THE
LABELS AND THE
_____
MATERIAL SAFETY
DATA SHEET
OSHA
SIGNS
CONTAINER SIZE
56
SCAFFOLD
INSPECTION TAGS
SHALL BE INSPECTED
& RENEWED EVERY
________
4 WEEKS
1 WEEK
3 WEEKS
2 WEEKS
57
WHICH OF THE
FOLLOWING CAN
CAUSE
SUFFOCATION?
AIR
OXYGEN
NITROGEN
ANY OF THE ABOVE
58
WHICH OF THE
FOLLOWING IS
CONSIDERED AN
IGNITION SOURCE?
RUNNING ENGINE /
VEHICLES
NON-INTRINSICALLY
SAFE EQUIPMENT.
MOBILE PHONE
SPARK OR FLAM
PRODUCING TOOLS
ALL OF THE ABOVE
59
WHAT IS " GFCI"
WHEN USED IN THE
CONTEXT OF
ELECTRICAL SAFETY?
GROUND FAILURE
CIRCUIT INITIATOR
GENERAL FORMULA
CELLULAR LON
FDEL-FILLED
CYLINDER
INSULATOR
GROUND FAULT
CIRCUIT
INTERRUPTER
60
CHECKLIST FOR
SCAFFOLDS NOT
TALLER THAN 6
METER ( 20 FT)
SHALL BE FILLED- IN
AND TAGS SIGNED
BY _______
MAINTENANCE
SUPERVISOR
AREA INSPECTOR
CONTRACT
SUPERVISOR
SCAFFOLD
SUPERVISOR
61
DURING
EMERGENCY IN THE
PLANT, SECURITY
COMMANDER POST
IS ESTABLISHED IN
______
HOT ZONE
CONTROL ROOM
WARM ZONE
COLD ZONE
62
WHILE OPERATING A
CRANE, NO PART OF
THE CRANE IS
PERMITED TO BE
WITHIN A SAFE
DISTANCE OF
_______FROM AN
ENERGIZED
OVERHEAD POWER
LINE
12 METERS
3 METERS
9 METERS
1 METER
63
IN PETRORABIGH,
THE COMPANY
CONTROLLED HIGH
SECURITY AREAS
WHERE ACCESS IS
GRANTED ONLY TO
SPECIFIC
PERSONNEL BASED
ON BUSINESS NEED,
SUCH AS PLANTS,
MARINE AREA,
SURROUNDED BY
PERIMETER FENCE IS
KNOWN AS:
BATTERY LIMIT AREA
DANGEROUS AREA
HAZARDOUS AREA
RESTRICTED AREA
64
LOCATIONS WHERE
FIRE OR EXPLSION
HAZARDS MAY EXIST
DUE TO THE
PRESENCE OF
FLAMMABLE GASES
OR VAPORS.
FLAMMABLE
LIQUIDS,
COMBUSTIBLE DUST
EXPLOSIVES AREA
HAZADOUS (
CLASSIFIED ) AREA
OPEN AREA
NON OF THE ABOVE
65
IN PETRORABIGH,
ORDINARY MOBILE
PHONES ARE NOT
PERMITED TO BE
CARRIED( EVEN IN
THE SWITCH-OFF
MODE ) / USED
WITHIN THE
OPEN AREAS
HAZARDOUSE (
CLASSIFIED ) AREAS
NON-RESTRICTED
AREAS
NON OF THE ABOVE
66
WHO CAN CARRY
AND / OR USE
MOBILE PHONES IN
ELECTRIAL
SUBSTATION AS
WELL AS RACK
ROOMS IN PIBs?
ANY BODY
SHIFT SUPERVISOR
SECTION HEAD
NO ONE
67
WITHIN THE
RESTRICTED AREAS
OF PETRORABIGH
THE ORDANARY
MOBILE PHONES
ARE ALLOWED TO BE
USED INSIDE
BUILDING / OFFICES
SUCH AS …
CENTRAL CONTROL
ROOMS OF PROCESS
PLANTS ( CCRI, CCR2
OLD CONTROL
ROOM IN REFINERY.
LTP CONTROL ROOM
AND TANK FARM
CONTROL ROOM )
OFFICES IN THE
PROCESS INTERFACE
BUILDINGS (PIBs),
OPERATOR BUILDING
( Obs )
WORKSHOP
BUILDING.
MAINTENANCE
BUILDING
ALL OF THE ABOVE
68
IN PETRORABIGH,
USE OF NON-
APPROVED
ELECTRICAL /
ELECTRONIC
DEVICES SUCH AS
MOBILE PHONES IN
HAZARDOUS (
CLASSIFICED ) AREAS
WITHOUT
PERMITION MAY
RESULT IN FOLLOING
DISCIPINARY ACTION
ISSUANCE OF FIRST
WARNING
ISSUANCE OF
DIMISSAL WARNING
ISSUANCE OF
TERINATION
ANY OF THE ABOVE,
DEPENDING ON
WHETHER IT IS
FIRST VIOLATIO,
SECOND SIMILAR
VIOLATION OR
THIRD SIMILAR
VIOLATION
69
INSIDE
PETRORABIGH
RESTRICTED AREAS:
SMOKING IS
NOT PERMITED AT
ALL
PERMITED ONLY IN
APPROVED SMOKING
SHELTERS /
DESIGNATED AREAS
FOR SMOKING
PERMITED INSIDE
THE PROCESS
INTERFACE
BUILDING ( PIBs )
PERMITED INSIDE
THE OPERATORS
BUILDING ( Obs )
70
APROVED HEARING (
EAR ) PROTECTION
PPE MUST BE USED
IN HIGH NOISE
AREAS, WHICH HAVE
THE NOISE LEVEL
OF:
70 DECIBELS {Dba}
OR HIGHER
60 DECIBELS {Dba}
OR HIGHER
85 DECIBELS {Dba}
OR HIGHER
105 DECIBELS {Dba}
OR HIGHER
71
APPROVED FALL
PROTECTION
MEASURES (E.G.
SAFETY HARNESSES
OF SCAFFOLDING )
SHALL BE USED IF
THE WORKING
HEIGHT IS ….
GREATER THAN 1.2
M ( 4 FT )
GREATER THAN 1.5
M ( 5 FT )
GREATER THAN 1.8
M ( 6 FT )
AT ANY HEIGHT
72
UPON HEARING OF
GAS LEAK ALARM,
YOU HAVE TO LEAVE
THE AREA. WALK IN
_______ TO REACH
TO THE NEAREST
ASSEMBLY POINT
AN UP-WIND OR
CROSS-WIND
DIRECTION
DOWN-WIND
DIRECTION
ANY DIRECTION
A STRAIGHT LINE
73
ANY ONE
REPORTING AN
EMERGENCY
SHOULD TAKE THE
FOLLOWING STEPS:
DIAL 911 FROM
PETRORABIGH LAND
LINE
DAIL ( 012 ) 425-0911
FROM MOBILE
DIAL 911 OR # 1
FROM BRAVO
HANDSET
ANY OF THE ABOVE
74
YOU CANNOT RELY
ON YOUR NOSE ( OR
SENSE OF SMELL )TO
DETECT H2S GAS,,
WHY?
AT HIGHER
CONCENTRATION,
YOUR NOSE WILL
FAIL TO REGISTER
THE SMELL OF H2S
GAS
H2S IS COLORLESS
GAS
H2S IS HEAVIER
THAN AIR
H2S HAS A BAD
SMELL OF ROTTEN
EGGS
75
CRITICAL LIFT PLAN
FOR A CRANE
OPERATION IS
REQUIRED FOR THE
FOLLOWING
ACTIVITY:
CRANE OPERATION
AROUND POWER
LINES,
HYDROCARBONS
PIPING AND ABOVE -
GROUND
PRESSURIZED PIPING
AREAS
CRANE OPERATING
WITH SUSOENDED
PERSONNAL
PLATFORMS ( MAN-
BASKETS )
CRANE LIFTING A
LOADS OF 40 TONS
OR GRATER OR
LOADS EXCEEDING
85% OF THE RATED
LOAD CAPACITY OF
THE CRANE
ANY OF THE ABOVE
76
DURING NORMAL
WORKING HOURS,
THE CONFIND SPACE
ENTRY PERMIT FOR
THE INITIAL ENTRY
IN TO THE CONFIND
SPACE WILL BE
COUNTERSIGNED BY
THE FIELD
OPERATOR OF THE
ISSUING SECTION
THE SHIFT
SUPERVISOR OF THE
ISSUING SECTION
THE PRSS
THE ISSUING
SECTION'S SECTION
HEAD
77
HOW CAN THE
PYROPHORIC
SUBSTANCE
(PYROPHORIC IRON
SCALE) BE MADE
SAFE. WHEN A TANK
/ VESSEL /
EQUIPMENT
SUSPECTED TO BE
CONTAINING
PYROPHORIC
SUBSTANCE IS
OPENED FOR
INSPECTION AND
MAINTENANCE?
APPLY WATER TO
THE INTERNAL
SURFACE OF THE
VESSEL / TANK /
EQUIPMENT TO
KEEP THE
PYROPHORIC
SUBSTANCE WE
CONTINUOUSLY
LEAVE THE
PYROPHORIC TO DRY
OUT QUICKLY
EXPOSE THE
PYROPHORIC
SUBSTANCE TO
OXYGEN OR
ATMOSPHERIC AIR
LEAVE THE TANK /
VESSEL /
EQUIPMENT OPEN
FOR SEVERAL DAYS
78
CONTINUOUS GAS
TESTING IS
________DURING
ANY CONFIND SPACE
ENTRY. AS PER PR
ESTABLISHED
PROCEDURE FOR
PREFERRED
DESIRED
SUGGESTED
MUST
79
THE PURPOSE OF
CONDUCTING "
BUMP TEST
(FUNCTION TEST) IN
GAS TEST MONITOR
IS
THE RESET ALL
READING TO ZERO
TO CHARGE THE
BATTERY OF GAS
MONITORS
TO CLEAN THE GAS
TEST MONITORS
TO VALIDATE THAT
THE SENSORS ARE
RESPONDING
CORRECTLY TO GAS
AND THAT THE
AUDIBLE AND
VISUAL ALARMS
ACTIVATE DURING
AN ALARM
CONDITION
80
BEFORE ENTRY IN
THE CONFIND SPACE
______ OF THE
INTERNAL
ATMOPHERE OF THE
CONFIND SPACE
SHALL BE GAS
TESTED
BOTTOM SECTION
TOP SECTION
CROSS SECTION (
TOP / MIDDLE AND
BOTTOM )
MIDDLE SECTION
81
BONDING AND
EARTHING OF
EQUIPMENT & ITS
CONNECTED PIPING
/ ACCESSORIES IS
DONE TO
MAINTAIN THE
EARTHING OF
EQUIPMENT &
ASSOCIATED PIPING
CORROSION-FREE
TIE THE EQUIPMENT
WITH THE BONDING
WIRE FOR
ADDITIONAL
STRENGTH
PERMANENTLY
INSULATE THE
EQUIPMENT FROM
THE EARTH
ELIMINATE THE RISK
OF STATIC
ELECTRICITY BUILD
UP AND DISCHARGE
82
WHAT IS MEANT BY
" FORCED
VENTILATION "
WITH RESPECT TO
CONFIND SPACE
ENTRY?
FORCING THE ENTRY
INSIDE THE CONFIND
SPACE WITH OUT
VENTILATION
PROVIDING A
BREATHABLE / FRESH
AIR ATMOSPHERE
INSIDE THE
CONFINED SPACE BY
EXTERNAL MEANS,
SUCH AS AN AIR
MOVER
ENTRY INSIDE THE
CONFINED SPACE
WITHOUT THE
CONFINED SPACE
ENTRY PERMIT
PROVIDING SELF
CONTAINED
BREATHING
APPARATUS SET TO
THE ENTRANCE
83
TO MINMIZE SHOCK
HAZARDS,
APPROVED GROUND
FAULT CIRCUIT
INTERRUPTERS
(GFCI) SHALL BE
PROVIDED UNLESS
THE ELECTRICITY IS
AT 12 VOLTS OR
LESS. HOWEVER,
THE MAXIMUM
ALLOWABLE
VOLTAGE FOR
POWER TOOLS TO
BE USED IS ____
PROVIDED GROUND
FAULT CIRCUIT
INTERRUPTERS
(GFCI) IS INSTALLED
ON
220VOLTS
24 VOLTS
12 VOLTS
110 VOLTS
84
THE REQUIRMENTS
OF PRE START UP
SAFETY REVIEW
(PSSR) IS
APPLICABLE TO:
CRITICAL PLANTS
ONCE EVERY YEAR
ALL OPERATING
FACILITIES EVERY
YEAR
NEW INSTALLATION
OF FACILITIES,
MAGER
MODIFICATION /
T&I. AND
REQUIRMENT IF
SPECIFIED IN THE
MOCs
ALL PLANTS,
BEFORE STARTING (
AFTER EVERY
EMERGENCE SHUT
DOWN )
85
BYPASS OF ANY
SAFETY
INSTRUMENTED
SYSTEM (SIS) FOR
MAINTENANCE
PURPOSE ( SUCH AS
EMERGENCY
SHUTDOWN
SYSTEM, FIRE & GAS
DETECTION SYSTEM
) SHOULD BE
AUTHORIZED
THROUGH _____
PROCESS
MAINTENANCE
OVERRIDE SWITCH
(MOS)
MANAGEMENT OF
CHANGE (MOC)
SAFETY
DEPARTMENT
APPROVAL
PRSS APPROVAL
86
AS PER PETRO
RABIGH
ESTABLISHED
MANAGEMENT OF
CHANGE (MOC)
PROCEDURE, FOR
ALL NON-
EMERGENCY
CHANGE, THE
"CHANGE REQUEST
FORM .. IS INITIATED
BY _____
SAFETY ENGINEER
FROM SAFETY
DEPARTEMENT
SECTION HEAD -
MFT- OPERATIONS
MAINTENANCE
ENGINEER FROM
FIELD
MAINTENANCE
DEPARTMENT
PROCESS ENGINERR
FROM PROCESS
ENGINEER
DEPARTMENT
87
AMONG OTHERS,
WHICH OF THE
FOLLOWING
CHANGE NEEDS
REVIEW THROUGH
THE MANAGEMENT
OF CHANGE (MOC)?
PIPE SPECIFICATION
( MATERIAL , CLASS
AND SIZE )
DEVIATION FROM
NORMAL OPERATION
EVEN ON
TEMPORARY BASIS
CHANGING
STORAGE TANK
SERVICE (E.G. CRUDE
TO SLOP SERVICE)
ALL OF THE ABOVE
88
WHICH OF THE
FOLLOWING IS
CORRECT. WITH
RESPECT TO
REPORTING OF
INJURY INCIDENTS
IN PETRORABIGH?
ALL INJURY
INCIDENTS (FIRST
AID, MEDICAL
TREATMENT & LOST
TIME INJURY
INCIDENTS) MUST
BE REPORTED
ONLY MEDICAL
TREATMENT INJURY
INCIDENT NEED TO
BE REPORTED
ONLY LOST TIME
INJURY (LTI)
INCIDENT MUST BE
REPORTED
FIRST AID INJURY
INCIDENT NEED
NOT BE REPORTED
89
THE MAIN
OBJECTIVE OF
INVESTIGATION THE
INCIDENTS IS:
TO IDENTIFY WHO IS
AT THE FAULT AND
RESPONSIBLE FOR
THE INCIDENT
TO IDENTIFY ROOT
CAUSES, LIST
RECOMMENDATIONS
TO IMPROVE SYSTEM
FAILURES AND LEARN
FROM THE INCIDENT
LESSONS SO AS TO
PREVENT SIMILAR
TO UPDATE THE
SAFETY STATISTICS
RECORD
TO GENERATE THE
INVESTIGATION
REPORT FOR THE
PURPOSE OF
SHOWING TO
EXTERNAL
AUDITORS
90
WORK AT HEIGHT
REQUIRING
APPROVED FALL
PROTECTION
MEASURE IS
DEFINED AS WORK
BEING DONE ABOVE
A HEIGHT OF
_______ FROM
FLOOR LEVEL OR
PERMANENT
WORKING
PLATFORM LEVEL
WITH GUARDRAILS
AND FIXED ACCESS.
1.2 METER ( 4 FT )
1.5 METER ( 5 FT )
2.1 METER ( 7 FT )
1.8 METER ( 6 FT )
91
___________
INDICATES THAT THE
SCAFFOLD HAS NOT
BEEN INSPECTED OR
IS NOT SAFE FOR
USE (BY ANYONE
OTHER THAN
SCAFFOLD
CRAFTSMEN)
YELLOW SCAFFOLD
TAG
GREEN SCAFFOLD
TAG
WHITE SCAFFOLD
TAG
RED SCAFFOLD TAG
92
__________
INDICATES THAT THE
SAFFOLD IS
COMPLETE, HAS
BEEN INSPECTED,
AND SAFE FOR USE
AT THE TIME OF
INSPECTION
WHITE SCAFFOLD
TAG
RED SCAFFOLD TAG
GREEN SCAFFOLD
TAG
YELLOW SCAFFOLD
TAG
93
A GREEN SCAFFOLD
TAG IS VALID FOR A
MAXIMUM PERIOD
OF________
TWO WEEKS ONLY
ONE WEEK ONLY
ONE MONTH ONLY
ONE DAY ONLY
94
________ INDICATES
THE SCAFFOLD HAS
BEEN INSPECTED
AND MAY BE USED
ONLY BY WORKERS
WEARING A
PROPERLY
ANCHORED
PERSONAL FALL
ARREST SYSTEM ,
INCLUDING FULL
BODY HARNESS AND
LANDYARD
GREEN SCAFFOLD
TAG
WHITE SCAFFOLD
TAG
RED SCAFFOLD TAG
YELLOW SCAFFOLD
TAG
95
AS PER PETRO
RABIGH WORK
PERMIT
PROCEDURE, NO
WORK IS PERMITTED
(EVEN WITH A
BREATHING
APPARATUS SET) IF
THE HYDROGEN
SULPHIDE (H2S) IN
THE EQUIPMENT /
AIR AT WORKSITE..
EXCEEDS 10 PPM
EXCEEDS 50 PPM
EXCEEDS 100 PPM
EXCEEDS 0 ( ZERO )
PPM
96
_______ IS A DEVICE
TO PREVENT
DISNGAGEMENT OF
PRESSURIZED HOSES
FROM THEIR
CONNECTIONS
(COUPLINGS) AND
CAUSING WHIPLASH
INJURY
HOSE SLEEVE
HOSE CLIP
STEEL TIE
WHIP-CHECK
DEVICE
97
WHO SHOULD
MAINTAIN THE
ACTIVE LOG OF ALL
OPEN WORK
PERMITS IN THEIR
OPERATING AREA
(AREA INSIDE PLANT
BATTARY LIMITS),
SO THAT THESE
LOGS CAN BE
DISCUSSED DURING
THE SHIFT
TURNOVER
BETWEEN THE
CONSOLE
OPERATORS /
BOARD
OPERATORS?
THE FIELD
OPERATOR OF THE
ISSUING SECTION
CONSOLE
OPERATORS / BOARD
OPERATORS
THE SHIFT
SUPERVISOR OF THE
ISSUING SECTION
THE MAINTENANCE
SUPERVISOR (OF
THE RECEIVING
SECTION)
98
WHILE ISSUING A
RELEASE PERMIT
(YELLOW PERMIT)
FOLLOWING
SHOULD BE
RMEMBERED
HOT WORK PERMIT
MAY ALSO BE
ISSUED FOR WORK
IN THE SAME AREA,
AT THE SAME TIME
HOT WORK PERMIT
AND COLD WORK
PERMIT MAY ALSO
BE ISSUED FOR
WORK IN THE SAME
AREA,
THERE ARE NO OPEN
HOT WORK PERMITS
ISSUED FOR THE
SAME JOB OR FOR
THE JOBS AT THE
SAME LOCATION
ALL OF THE ABOVE
99
BONDING AND
GROUNDING SHALL
BE PROVIDED TO
AVOID _______
DURING SPRAY
PAINTING,
REFUELING JOBS,
HYDROCARBON
TRANSFER
THROUGH HOSES
ETC…..
SPILLAGE OF
MATERIALS
OVERFLOW OF
LIQUIDS / MATERIALS
STATIC ELECTRICITY
NON OF THE ABOVE
100
THE OCCUPATIONAL
EXPOSURE LIMIT
(OEL) OR THE
ALLOWABLE LEVEL
FOR NOISE
EXPOSURE IN THE
WORKPLACE, FOR
EIGHT HOUR SHIFT
IS
110dBA
850dBA
115 0dBA
100 0dBA
1
Who will supervise locks cutting?
PRSS
Operation engineer
Section head
Shift supervisor
2
How would the issuer know what precautions to take if the temperature inside a confined space is too high?
Call Industrial Hygiene.
Check the wind speed.
Ask a weatherman.
Read the CHB
3
How long fire watch stand after job completed?
15 minutes
20 minutes
30 minutes
Not require
4
When disaster siren test?
Weekly
Daily
By weekly
Monthly
5
Who is giving order to fire chief during emergency situation ?
Fire chief
PRSS
Incident commander /Post commander
Area supervisor
6
Who is responcible for evacuating during emergency ?
PRSS
Plant manager
Fire chief
Incident commander /Post commander
7
What is the Section head action when arrives to the affected area during an emergency?
Stay in his car
No any action
Take charge of emergency command post
Collect the contractors and give safety talk
8
Who must notify/Inform first by fire watch in case of fire?
Contractor receiver
Communication building
Control room and supervisor
Maintenance supervisor
9
What is the duty of the flag man during an emergency disaster?
Safely direct the fire trucks and ambulance to the site of the emergency
Direct the contractors to the assembly area
Stand by near the incident commander
Stand by near the tank farm control room
10
Who can activate ECC?
Security commander
Fire commander
Incident commander
PRSS
11
Which document will provide information related to section response plan?
LERP
MERP
SERP
CERP
12
Who will be incident commander in a disaster after office hour?
SSV
Manager
Vice precident
PRSS
13
Who is authorised to enable MOS upto 24 hrs
Department Manager
Section Head or PRSS
SSV
Console
14
Who is authorised to enable MOS more than 24 hrs. up to 3 days
Department Manager
Section Head or PRSS
SSV
Console
15
What is the frequency of eye wash checklist ?
Weekly one
Quaterly one
Monthly twice
Monthly one
16
Which area identified as high security area and need PPEs to enter in that area at Petrorabigh facility?
After gate no.1
Inside gate no.4
Building no.108
Building no.200
17
Who can take photo inside the petrorabigh facility ?
Section head
Inspection department
PR authorised personal only
Industrial security
18
What is the frequency of disater siren check?
Every week once on Saturday 12 AM
Every week once on Saturday 12 PM
Every week once on Sunday 12 AM
Every week once on Sunday 12 PM
19
ESD bypass device should be permanently authorized by ----
PRSS
Operation engineer
Section head
Shift supervisor
20
Emergency shut dawn (ESD) to be Initiated By?
PRSS
Operation engineer
Section head
Shift supervisor
21
Emergency shut dawn (ESD) more than 72 Hrs approved by ?
Proponent Dept. Manager only
TSD Manager
ENG Manager and CSFPD Manager
Proponent Dept. Manager,TSD Manager,ENG Manager and CSFPD Manager
22
What is the purpose of the ESD?
To make sure equipment running safely
To start the equipment in AUTO mode
To convert the signal from pnumatic to electrical
To prevent equipment from damage
23
One of the follwing is Shift Supervisor main responsibility…'
Prepare operator training.
Attend meeting
Plan Turnaround and Inspection activities
Request for maintenance, Issuing and Closing of work permit
24
When does the sectional safety meeting is conducted?
Monthly
Weekly
Quaterly
Yearly
25
Where is the Incident commander post during emergency?
Cold Zone
Warm zone
Hot zone
Inside PIB or CCR
1
WHO IS THE PRIMARY PERSON RESPONSIBLE FOR DOING THE ACTUAL APPRAISING OF AN EMPLOYEE’S
PERFORMANCE
THE HUMAN RESOURCE MANAGER
THE COMPANY APPRAISER
THE EMPLOYEE’S DIRECT SUPERVISOR
THE EMPLOYEE'S MANAGER
2
WHO IS IN THE BEST POSITION TO OBSERVE AND EVALUATE AN EMPLOYEE’S PERFORMANCE FOR THE PURPOSES
OF A PERFORMANCE APPRAISAL
CUSTOMERS
IMMEDIATE SUPERVISOR
RATING COMMITTEES
TOP MANAGEMENT
3
CAN THE EMPLOYEE MAKE CHANGES IN HIMSELF- APPRAISAL DURING THE APPROVED PMP TIME LINE
NO NOT POSSIBLE
SOME TIME
YES POSSIBLE
DEPEND HIS KNOWLEDGE
4
WHY SUPERVISOR OPERATOR SET GOALS
TO DELEGATE MORE WORK
TO INCREASE PRODUCTIVITY
TO DEVELOP A NEW PROCEDURE
TO KEEP HIS OPERATOR BUSY IN THE PLANT
5
WHAT DO PERFORMANCE APPRAISALS MEASURE
ACHIEVEMENT OF OBJECTIVES
PERFORMANCE OF ACTUAL DUTIES
EMPLOYEE COMPETENCY
ALL ANSWERS
6
"WHEN USING GOAL SETTING IN PERFORMANCE MANAGEMENT, THE GOALS SHOULD BE _____."
CHALLENGING
ACHIEVABLE
SPECIFIC
ALL ANSWERS
7
WHAT IS THE PURPOSE OF ON JOB TRAINING
TO CHANGE THE ROUTINE JOB FOR THE EMPLOYEE
TO ENCOURAGE THE EMPLOYEE
TO DEVELOP KNOWLEDGE AND SKILLS FOR THE EMPLOYEE
ALL ANSWERS
8
WHO SHOULD GIVE THE NEW EMPLOYEE OJT
HIS DIRECT CONSOLE
MENTOR
EVALUATOR
HIS DIRECT LEADER
ALL ANSWERS
9
WHAT IS OJT
ON JOB SITE TEST
OUT JOB TRAINING
ON JOB TRAINING
OUT JOB SITE TEST
10
WHAT IS CBT
ON JOB SITE TEST
IT IS JTS TEST
IT IS COMPUTER BASE TEST.
IT IS COMPUTER PROBLEM SOLVE.
11
WHAT IT IS THE PURPOSE OF JOB CERTIFICATION
IT IS CERTIFICATION BY AN EVALUATOR THAT EMPLOYEE PERFORM SPECIFIC TASK JTS ON WORK SITE
IT IS CERTIFICATION BY AN MANAGER THAT EMPLOYEE PERFORM SPECIFIC TASK JTS ON WORK SITE
IT IS CERTIFICATION BY SECTION HEAD THAT EMPLOYEE PERFORM SPECIFIC TASK JTS ON WORK SITE
IT IS CERTIFICATION BY SSV THAT EMPLOYEE PERFORM SPECIFIC TASK JTS ON WORK SITE
12
IF THE EMPLOYEE COMPLETED HIMSELF-ASSESSMENT. WHAT IS NEXT
HIS MANAGER WILL RECEIVE AN E-MAIL MESSAGE REGARDING THIS EVENT. HE WILL CALL HIM FOR A GOAL
SETTING
HIS ADMINISTRATOR WILL RECEIVE AN E-MAIL MESSAGE REGARDING THIS EVENT. HE WILL CALL HIM FOR A GOAL S
HIS SUPERVISOR WILL RECEIVE AN E-MAIL MESSAGE REGARDING THIS EVENT. HE WILL CALL HIM FOR A GOAL
SETTIN
13
WHO ARE INCLUDED IN THE PMP
PETRO RABIGH REGULAR AND STEC EMPLOYEES
PETRO RABIGH REGULAR AND ARAMCO EMPLOYEES
PETRO RABIGH REGULAR AND CONTRACTOR EMPLOYEES
PETRO RABIGH REGULAR AND SCONDEES EMPLOYEES
14
WHAT DO PERFORMANCE APPRAISALS MEASURE
PERFORMANCE OF ACTUAL DUTIES
EMPLOYEE COMPETENCY
ACHIEVEMENT OF OBJECTIVES
ALL ANSWERS
15
"WHEN USING GOAL SETTING IN PERFORMANCE MANAGEMENT, THE GOALS SHOULD BE "
CHALLENGING
SPECIFIC
ACHIEVABLE
ALL ANSWERS
16
MENTEE BEEN TRAIN BY WHO
MENTOR
EVALUATOR
SECTION HEAD
MAINTENANCE COORDINATOR
17
"IN ORDER TO ATTEND A WORK PERMIT ISSUER (WPI), AN EMPLOYEE MUST ATTEND"
HAZARD RECOGNITION
GAS TEST & DIP
GAS TEST (GT) & HAZARD RECOGNITION (HR) FIRST
18
(COMMUNICATING WITH IMPACT) AT PMP MEANS
WRITES IN ENGLISH ONLY
WRITES AND SPEAKS WITH CLARITY AND CREDIBILITY TO INFLUENCE OTHERS.
DEAL WITH OTHER NICELY
SPEAKS IN ENGLISH ONLY
19
IF I NEED HELP ON THE PMP SYSTEM WHO SHOULD I CALL
CONTACT 940
CONTACT THE PMP SECTION HEAD
CONTACT YOUR SECTION HEAD
CONTACT THE PMP ADMINISTRATOR AT CAREER DEVELOPMENT UNIT
20
IF THE EMPLOYEE COMPLETED HIMSELF-ASSESSMENT. WHAT IS NEXT
HIS SUPERVISOR WILL RECEIVE AN E-MAIL MESSAGE REGARDING THIS EVENT. HE WILL CALL HIM FOR A GOAL
SETTIN
HIS ADMINISTRATOR WILL RECEIVE AN E-MAIL MESSAGE REGARDING THIS EVENT. HE WILL CALL HIM FOR A GOAL
SE
HIS MANAGER WILL RECEIVE AN E-MAIL MESSAGE REGARDING THIS EVENT. HE WILL CALL HIM FOR A GOAL
SETTING
1
How do you operate equipment on optimum capacity?
Run the equipment as per maintenance request.
following preventive maintenance instruction
Follwing Operating procedures (SOP)
run the machine only when required
2
Lack of Preventive Maintenance (PM) is lead to
Increase the plant profit.
reduce maintenance cost and interruptions caused by breakdown
reduce man power of maintenance peopble
Increase maintenance cost and interruptions caused by breakdown
3
Performing preventive maintenance (PM) to
Increase maintenance cost and interruptions caused by breakdown
reduce man power of maintenance peopble
reduce maintenance cost and interruptions caused by breakdown
4
Safety devices (PZV) preventive maintenance must be done?
Before calibration date is expired
After calibration date is expired
Quarterly
Yearly
5
Which type of notification to be created for preventive maintenance of a equipment?
Emergency
Minor
Major
High priority
6
How steam consumption can be saved?
Return back to condensate system,
Preventing using local draining and confirm reliability of steam traps.
Rectifying all leaks,
all answers.
7
How the vessels and piping in the plant can be optimized?
By regular inspection,
Painting or Insulation,
Operating with in safe operating limits,
All of the answers.
8
How the breakdown of the rotating equipment's can be minimized?
Running more than the capacity,
Periodic checking the lube oil levels and operating conditions.
always run at lower capacity,
Keeping them stop,
9
The greasing step in the PM scope of the rotating equipment must be done while the motor on
stop condition,
running condition.
overhauling time,
de-energize position,
10
How the breakdown of the equipments can be minimized?
Frequently doing the preventive maintenance
Periodic checking the lube oil levels and conditions
Keeping them stop
Running more than the capacity
11
What is the optimum frequency for preventive maintenance of a equipment?
yearly
As recommended by reliability engineer
Quarterly
All answers
12
What is the benefit of Equipment optimization ?
All answers.
Extends equipment life
Reduces maintenance costs.
Improves uptime.
13
What do you mean by Equipment Optimization ?
"High risk ,high return process."
"Low-risk, high-return process."
"High risk ,Low return process."
14
What dose it mean ( PM )check
Preventive Maintenance
Permanent Maintenance
Periodically Maintenance
Preventive Management
15
What is Preventive Maintenance?
is planned maintenance to work on dammage equipment
is unplanned maintenance of plant and equipment
is planned maintenance of plant and equipment
is unplanned maintenance to work on dammage equipment
16
What is the main Guide line for Critical machine changeover?
Increase the PM Resecheduling
Depend on Plant load
Synchronize PM activities in SAP with MFT Changeover plan
As per MNT
17
What is the main function of pump mechanical seal?
Adjust pump discharging rate
Prevent fluid leakage
Minimize motor vibration
Minimize pump vibration
Q
1
2
3
4
How many oven Scott air pack
check list done by operation?
Daily
Monthly
Weekly
Annually
What is the effect if your skin
expose to N2 liquid ?
It causes skin to
be smooth
It causes irritation
It causes
severe burns
It changes skin
color
What work permit required when
working on de-energized breaker to
open the cover
COLD
HOT
ENTRY
RELEASE
what should you do after de-
energized the equipment & install
Holds tag?
GAS TEST
FUNCTION TEST
Test Equipment
for start up -
Verification Test
CALL ESO
IF NEW CRAFT MAN START THE
JOB HE SHOULD?
INSTALL HIS
OWN LOCK
REMOVE OTHERS LOCKS
CLOSE THE
CIRCUIT
BREAKER
TAKE GAS TEST
REMOVE PAD LOCK FROM
EQUIPMENT AUTHORIZED BY?
DEPUTY
CRAFTSMAN
Supv. Operator
RSS
AT WHAT READING OF H2S
SECTION HEAD SHOULD
COUNTERSIGN?
100 PPM
50 PPM
15 PPM
500 PPM
What is the estimated time for
purging sour water equipment with
steam ?
2 hours
6 hours
36 hours
12 hours
When is it appropriate to stop
steaming out to equipment ?
When the
equipment
temperature
reach 140c
When the results for
flammable are NIL from all
vents and drain
When steam
pressure gets
high
When steam
appears from all
vents
HOW IS GIVING ORDER TO FIRE
CHIEF DURING EMERG.
SITUATION?
FIRE CHIEF
REFINERY MANAGER
AREA
SUPERVISOR
POST
COMMANDER
HOW IS RESPONSIBLE DURING
EMERGE. FOR EVACUATING?
FIRE CHIEF
SUPV. OPERATOR
AMBULANCE
CREW
PRSS
TEMPORARY ESD AUTHORIZED
BY?
SUPV.
OPERATOR
PRSS
DEPUTY
REFINERY
MANGER
IF MOTOR UNDER ELECT. PM
CHECK WE SHOULD?
LOCKOUT &
HOLD TAG
DE-ENERGIZED -
LOCKOUT & HOLD TAG
DRAIN - HOLD
TAG
ENERGIZED -
UNLOCK
WHAT IS YOU ACTION IF MECH.
SEAL START LEAKING?
KEEP PUMP
RUNNING &
INFORM THE
SUPV.
STOP THE PUMP -
ISOLATE & DEENERGIZE
INSTALL HOLD
TAG
CALL THE FIRE
WATCH
what kind of permit is used when
pulling a cable inside live junction
box
hot permit
cold permit
release permit
cold & confined
(permit)
WHAT IS THE FIRE WATER
MONITORS PURPOSE?
TO PUT OUT
THE FIRE
TO WASH TANK
TO COOL
TANKS DOWN
& FIRE
FIGHTING
TO PREVENT
SUN HEAT
WHERE IS ESD FILE LOCATED?
DEPUTY
substation
SUPV. OFFICE
SHELTER
TO PUT PRESSURE GAUGE IN-
SERVICE YOU MUST?
CHECK RANGE
- PRESSURIZE
IT GRADUALLY
CHECK THREAD TYPE
ENERGIZED
CIRCUIT
TRACE LOOPS
DURING STEAM TRAP CHECK
YOU SHOULD WERE?
SAFETY HAT
GOGGLES
FACE SHIELD
RUBBER
GLOVES
DURING WORK IN BLOW DOWN
AREA CHECK FOR?
LEL / O2
O2
H2S
H2S / LEL
WHAT IS YOUR ACTION IF
DRAIN PUMP LEAKING?
START - OPEN -
DRAIN &
ISOLATE
KEEP IT RUNNING
STOP - CLOSE
- DRAIN &
ISOLATE
A & C
WHAT IS YOU ACTION IF MECH.
SEAL LEAKING?
KEEP PUMP
RUNNING &
INFORM THE
SUPV.
STOP THE PUMP -
ISOLATE & DEENERGIZE
INSTALL HOLD
TAG
CALL THE FIRE
WATCH
WHAT TYPE OF DETECTORS
USE IN BLOW DOWN AREA?
GAS
HEAT
SMOKE
FLAME
First CSE should be sign by?
Shift Supervisor
Deputy Section Head
Section Head
RSS
ESD to be Initiated by?
Supv. Operator
Deputy
Operation
Section Head
PRSS
ESD tob Authorized by?
Deputy
PRSS
Operation
Section Head
All above
who will authorize the shutdown
device temporary bypass form
DURING NIGHT SHIFT ?
PRSS
Deputy
SHIFT
SUPERVISOR
PANEL
OPERATOR
WHERE SHOULD BE THE ESD
BYPASS FILE BE LOCATED
PRSS OFFICE
DEPUTY OFFICE
SHIFT
SUPERVISOR
OFFICE
OPERA
ENGINEER
OFFICE
WHAT IS THE FUNCTION OF
ESD BY PASS SWITCH
DE ACTIVATE
ESD SIGNAL
CONTROL VARIABLES
GIVES ALARM
WHEN VALUE
LOWER THAN
SET POINT
GIVES ALARM
WHEN VALUE
HIGHER THAN
SET POINT
WHAT WORK PERMIT REQUIRE
for opening flange?
CSE/RELEASE
HOT
Entry/Hot
Cold/Release
What is ESD Purpose?
To prevent
equipment from
damage
To list damage equipment
identify
equipment
found in the
Yard
To prevent
equipment from
collapse
during weekly check of Scott air
pack what the items to be check?
Mask / Hose /
Cylinder
Pressure
cylinder color / holder / box
H2S - GAS
FREE
ON/OFF switch
Before entering Vessel what gas
should be check?
O2
O2 / LEL
H2S / LEL
O2 / LEL / H2S
when MAX-XT SEND FOR
CALIBRATION?
EVERY 2
MONTHS
EVERY 3 MONTHS
EVERY 4
MONTHS
EVERY 6
MONTHS
THE PURPOSE FOR THE HOLD
TAG IS TO?
SHOW THAT
EQUIPMENT IN
SERVICE
CLARIFY JOB HAS BEEN
DONE
isolated / blind
& de-gases
SHOW THAT
EQUIPMENT
OUT OF
SERVICE
WORKING ON NEW CABLE AT
LIVE JUNCTION BOX WHAT
WORK PERMIT Required?
HOT
cold
ENTRY
RELEASE
WHAT WORK PERMIT Required
when WORKING ON
DEENERGIZED breaker to Open
the cover
COLD
HOT
ENTRY
RELEASE
what should you do after
deenergized the equipment &
install Holds tag?
GAS TEST
FUNCTION TEST
Test Equipment
for start up -
Verification Test
CALL ESO
why installing hold tag & bad lock
required?
to prevent
equipment from
start up
TO WORK IN GAS FREE
AREA
To identify the
type of
equipment
it peaks the
battery power
WHO IS AUTHORIZE TO SIGN
W.PERMIT IN CASE OF PM
CHECK FOR ESD
PRSS
Operation Section Head
SHIFT
SUPERVISOR
PANEL
OPERATOR
WHO IS AUTHORIZE TO SIGN
W.PERMIT INCASE OF
REPAIRING ESD SYSTEM
PRSS
Operation Section Head
DEPUTY
PANEL
OPERATOR
to take gas test safely in confined
space use?
COMBUSTIBLE
MASK
DRAGGER
Extended Tube
LTX.310
lock out cut authorized by?
PRSS
DEPUTY
Supv. Operator
operations
engineer
WHAT IS THE HIGHEST O2
ALARM IN MAX-XT?
23.50%
20%
18%
15%
WHAT IS THE HIGHEST O2
READING IN MAX-XT?
0%
21%
30%
100%
WHAT IS THE LOWEST O2
ALARM IN MAX-XT?
0%
20%
30%
23.50%
WHEN WE PERFORM
CHECKLIST FIRE HYDRANT?
MONTHLY
WEEKLY
DAILY
ANNUALLY
WHEN FIRE DEPARTMENT
PERFORM FIRE HYDRANT
CHECK?
EVERY 2
MONTHS
EVERY 4 MONTH
EVERY
QUARTER
EVERY MONTH
WHEN FIRE DEPARTMENT
PERFORM FIRE EXTINGUISHER
CHECK?
EVERY 2
MONTHS
EVERY QUARTER
EVERY
MONTH
EVERY 4
MONTH
Why is a hot work permit required
for abrasive blasting?
It ceates
extremely high
tempratures.
It causes An ignation source.
A bonding
system is not
used.
A fire watch is not
required.
Identify the best way to prevent
compressed air hoses from injuring
workers.
Install barricades
around the area.
Inspect them and instal
safety wilp check
Install warning
signs in the
area.
Warp them tape
or plastic.
What can happen to a worker who
does not wear personal protective
equipment when spray-painting?
Asbestos
poisoning
Severe back or spine injury.
Exposure to
toxic material.
Hearing loss and
foot injury.
What can cause injury within a
confind space?
Exposure to toxic
material.
Fires or explosions.
Structural
failure of
internal parts.
All above
Which of the following excavations
are considered confined spaces?
If it is less than 1
m
If it is more than 1.2 m
If it is equal 1 m
If it is equal 1.1m
what type of confined space
hazards are oxygen deficiency or
enrichment ,flammable gases and
inert gases or vapors?
Atmospheric.
Physical.
PPE hazards.
Toxic.
Where do hazardous process
residues found in confined spaces
come from?
Coating failure.
Welding machines.
Sludge or scale
deposites.
installing blinds.
What kind of hazards are welding
machines, scaffolding, electrical
equipment, heavy equipment or
vehicales?
Physical
HAZARD
Atmospheric.
Toxic.
Unusual.
What should be done whenever a
buildup of toxic or flammable
material could happen in a confined
space while workers are inside?
Secondary gas
detection.
Gas prevention.
Continuous gas
monitoring.
Nitrogen purging.
What must the volt rating be for
electric lighting used inside a
confined space?
25 volts or less.
70 volts.
110 volts or
less.
220 volts.
What is the best way to ventilate a
vertical vessel?
Use natural
ventilation.
Blow air in at the bottom and
out at the top.
Blow air out at
the side man
ways.
Blow air out at the
bottom.
What must the confined space
standby man do if he detects an
unsafe condition or changes in the
workers behavior?
Leave to get a
foreman.
Stop work and report to
supervisor.
Sound a
general alarm.
Evacuate the
workers.
What are the authorized methods
of isolating a confined space for
entry?
Fill all lines with
water.
Fill the space with nitrogen.
Close all valves
to the space.
Install blinds or
physical
disconnection.
What is the correct angle to use
when placing a ladder?
75 degrees or 4-
to-1 slope.
90 degrees or 4-to-1 slope.
75 degrees or
5-to-1 slope.
10 degrees or 3-
to-1 slope.
Identify a hazard you might find
when inspecting a scaffold.
Base plates are
supported by sills
The safety harness is
missing.
The platform is
not fully
planked.
Base plates are in
good condation.
What problems might you find
when inspecting scaffold planks?
The wood has
not been painted.
They are made from lumber.
Birg caging or
frayed strands.
The wood is
decayed or
cracked.
GAS TEST CALIBRATION
CONDUCTED AFTER EACH
2 MONTH
6 MONTH
10 MONTH
NO NEED FOR
RECALIBRATION
WHY CONDUCTING
FANCTIONAL DAILY GAS TEST
TO CONFIRM
THE GAS TEST
WORKING
WELL
NO NEED FOR
FANCUTIONAL TEST
A &D
FOR RECOSRD
ONLY
FIRE WATCH SHOULD LEAVE
THE WORK SITE IF JOB
COMPLETED AFTER?
10 MINUTE
20 MINUTE
30 MINUTE
40 MINUTE
IN REMOTE AREA FIRE WATCH
SHOULD CARRY?
FIRE
EXTINGUISHER
PORTABLE RADIO
SCOTT AIR
PACK
HOT WATER
AT WHAT READING OF H2S WE
SHOULD WEAR SCOTT AIR?
5 PPM
10 PPM
15 PPM
20 PPM
WHAT IS THE ESD PURPOSE?
TO LIST
DAMAGE
EQUIPMENT
TO PREVENT EQUIPMENT
FROM DAMAGE
IDENTIFY
EQUIPMENT
FOUND IN THE
YARD
TO PREVENT
EQUIPMENT
FROM
COLLAPSE
How much time work can be going
on till extend the permit
3 hours
40 min
2 hours
one hours
What is required for all Excavation
Work
MOC
An Excavation Approval
Form
Approve from
section head
approve from
DSH
Who must countersign the Entry
Permit for the initial entry into
confined space
DSH
SSV
SECTION
HEAD
FIELD
OPERATOR
Who must countersign the Entry
Permit for the subsequent entry
into Confind space
DSH
SSV
SECTION
HEAD
FIELD
OPERATOR
Work permit certification is valid for
4 years
two years
3 years
5 years
what is the maximum time to
extend the permit?
16
8
24
12
If ANY EQUIMENT HANDED
OVER TO MECHANICAL
MAINTENANCE AND AN
ELECTRICALJOB NEED TO BE
DONE WHAT ELECTRICION
SHOULD DO ?
Install his own
lock
Remove other locks.
Close the circuit
breaker
Take gas test.
Before CONDUCTING any
Electrical WORK ON breaker it
should BE?
Tag Out
De-Energised
De-pressurise
Release
What information must the gas
tester enter an the work permit?
His name
Gas test result, name and
badge number.
RSS ID # name
SH ID #
What would the issuer require
when welding on in service
hydrocarbon equipment?
Fire watch AND
STANDBY MAN
RSS
MANITENANCE
SH
From where do you take a gas test
for big tank?
From top only
From bottom only
From top,
middle and
bottom.
From middle
before tank entry it should be?
isolated & locked
feed line blind
isolated / blind
& de-gases
SAMPLE
SCHEDULED
Which type of extinguishing media
is normally used in case of
hydrocarbon fire:
Foam
Water
Carbon
tetrachloride
None of the
above
What is U.E.L.?
Under Explosive
Limit
Upper Explosive Limit
Ultra Explosive
Limit
Under of above
What work permit require for
opening the flange?
Release
Hot
Entry/Hot
Cold/Release
ESD to be Initiated By?
Supv. Operator
Deputy
Operation
Section Head
PRSS
Identify ALL ESD Authorized
PERSON?
Deputy
PRSS
Operation
Section Head
All above
Dragger Tube used for?
Less gases than
MAX-XT
More Gases than MAX-XT
Same gases of
MAX-XT
H2S / O2
What is the remaining time if scott
air pack alarming?
10 - 15 minute
4 - 8 minute
4 - 6 minute
8 - 12 minute
Working on new cable at live
junction box..what type of work
permit required?
Hot
Cold
CSE
Realease
What work permit required during
working on deenergized breaker to
open the cover.
Cold
Hot
CSE
Realease
During EXCAVATION Red Tail
exposed will indicate their is?
Water pipe
Electrical cable
H2S Leak
Gas Chamber
The gas test required in Blow down
area?
H2S
LEL
H2S & LEL
O2 / LEL / H2S
What is the H2S Sensor range?
0 - 999 PPM
0 - 100 PPM
0 - 10 PPM
20 - 23.5 %
At what reading of LEL we should
wear SCOTT AIR?
10 - 20 %
5 - 100 %
0.05 - 0.5 %
0.0 - 0.05%
At what reading of LEL there is no
entry allowed?
Less 0.5 %
15 PPM
10 PPM
More 0.5 %
We use dragger if O2 less than
18%
16%
20%
21%
What type of Detectors in control
room?
HEAT
GAS
SMOKE
GAS/SMOKE
When we perform checklist Fire
Extinguisher?
Weekly
Annually
Monthly
Daily
When we perform checklist Fire
Hydrent?
Monthly
Weekly
Daily
Annually
When Fire Department perform Fire
Hydrent check?
Every 2 months
Every 4 months
Every quarter
Every month
When Fire Department perform Fire
Extinguisher check?
Every 2 months
Every quarter
Every month
Every 4 months
Who is giving order to Fire Chief
during emergency situation?
Fire Chief
Refinery Manager
Area Supervisor
Incident
Command (IC)
Who is responsible for manpower
evacuation during emergency
situation?
Fire Chief
Supv. Operator
Ambulance
Crew
PRSS
To remove line from service it must
be?
Blind
T&I
Isilated
Lockout & Hold
Tag
To put Pressure Guage in-service
you must?
Check range-
pressurize it
gradually
Check thread type
Energized
circuit
Trace loops
To remove Pressure Gauge out-of-
service you must?
Pull out -
Pressurize
Blind - Isolate
Isolate -
Depressurize
Isolate -
Pressurize
What type of Detectors are used in
Blow-down area?
GAS
HEAT
SMOKE
FLAME
What is the purpose of fuel gas
system ?
supply fuel gas
to CDU
Supply old refinery
consumers with F.GAS
Get red from
excess LPG
product
Supply LPG to
lpg sale tanks
What action should be taken to
before steaming out any equipment
?
Drain all
condensate from
steam line
Swing spectacle blind to
close position
Close all vents
for the
equipment that
to be steamed
out
Drain low
condensate
header to
atmosphere
Which type of valve is usually used
on bypass line for control valves ?
Gate valve
Plug valve
Globe valve
Double disk gate
valve
What is the use of high pressure
steam ?
operating gas
compressor
purging fuel oil line
operating
turbine pumps
purging heaters
coils
before chemical vassal entry it
should be?
filtered
water washed
CL2 FREE
BLINDED
before entering tank/Vessel what
gas should be check?
O2
O2 / LEL
H2S / LEL
O2 / LEL / H2S
before vessel entry it should be?
isolated & locked
feed line blind
isolated / blind
& de-gases
SAMPLE
SCHEDULED
WHAT TYPE OF DETECTORS IN
BATTERY ROOM?
HEAT
GAS
SMOKE
GAS/HEAT
What does P&ID mean ?
Pressure and
Information Data
Piping and Instrument
Diagram
Process Flow
Data
Piping and
Engineering Data
HOW TO CONFIRM STEAM TRAP
WORKING PROPERLY?
ISOLATING
DOWN STREAM
& OPEN DRAIN
VALVE
ISOLATING UP STREAM &
OPEN BY-PASS
ISOLATING
DOWN
STREAM &
CLOSE BY-
PASS
ISOLATING UP
STREAM &
CLOSE BY-PASS
DURING STEAM TRAP
CHECK,YOU SHOULD WERE?
SAFETY HAT
GOGGLES
FACE SHIELD
RUBBER
GLOVES
DURING FUEL OIL SAMPLING
WERE?
GOGGLES &
RUBBER
GLOVES
COVERALL & SAFETY HAT
SAFETY
SHIELD
SAFETY SHOES
WHAT IS YOUR ACTION IF DRIN
PUMP START LEAKING?
START - OPEN -
DRIN &
ISOLATE
KEEP IT RUNNING
STOP THE
PUMP -
ISOLATE &
DRAIN
A & C
WHAT IS YOUR ACTION IF
MECH. SEAL START LEAKING?
KEEP PUMP
RUNNING &
INFORM THE
SUPV.
STOP THE PUMP -
ISOLATE & DEENERGIZE
INSTALL HOLD
TAG
CALL THE FIRE
WATCH
WHAT IS THE COMMON FIRE
EXTINGUISHERS WEIGHT?
30 & 150 LBS.
150 & 300 LBS.
15 & 150 LBS.
ONLY 150 LBS.
USING FIRE EXTINGUISHER 150
POUND REQUIRE TO EXTEND
THE HOSE?
4 METER
LENGTH
THE HOLE HOSE
NO NEED TO
EXTEND
15 METER
LENGTH
IF PUMP UNDER ELECT. PM
CHECK WE SHOULD?
ENERGIZED -
UNLOCK
LOCKOUT & HOLD TAG
DRAIN - HOLD
TAG
DE-ENERGIZED
- LOCKOUT &
HOLD TAG
At what height in scaffolding
wearing full body protections?
1.8 M
2.8 M
30 M
6 M
Which type of information can you
find in a Chemical Hazard Bulletin?
Precautions to
handle the
chemical safely.
The causes of most major
chemical accidents
Which
chemicals are
stored in the
storehouse.
How and where
the chemical is
stored.
what is the best way to be sure a
compressed gas cylinder is safe to
use?
Inspect it for
defects.
Lay it on its side.
Turn it upside
down.
Hammer it on the
side.
If you inspect a compressed air
hose BEENING USED and find a
large cut, what should you do?
STOP THE
WORK TILL
THE HOSEIS
REPLACED
Lower the air pressure and
finish the job.
Write the
problem on the
work permit.
Wrap it with
strong tape or
plastic.
Identify two major hazads when
using spray-painting equipment.
Static electricity
and exploding
paint cans.
Exposure to flammable or
toxic vapors.
Ground faults
flammable gas.
Tripping hazards
and electric
shcck.
Abrasive blasting requires which
type of safety equipment to be
used?
Foot and skin
protection.
skin and back protection.
hearing
protection and
eye protection.
Eye , skin and
respiratory
protection.
Identify three types of confined
space hazards.
Electricity, heart
attack and waste
material.
Atmospheric, health and
physical HAZARDS
Sunburn, health
and waste
material.
Hose failure,
physical and
climatic.
WHICH OF THESE EQUIPMENT
CONSIDERED AS CONFINED
SPACE
Vessel.
Tank.
EXCAVATION
MORE THAN
1.2M DEEP
All above
What health hazard RELATED
inside a confined space?
Compressed air .
Electrical equipment.
Low light levels.
Hydrogen sulfide.
Identify a safe way to remove
flammable or hazardous material
from inside a confined space.
De-salting.
Purging.
Spiking.
Backfilling.
What must happen if the standby
man has to leave the area while
workers are inside a confined
space?
An alarm system
must be
available.
The work permit must be
cancelled.
Workers must
get out of the
space.
At least two
workers must
work together.
What must workers wear they are
being lifted in an elevating work
platform basket?
Orange vest.
Tag lines.
Safety harness.
Face shield.
What problems might you find
during a ladder inspection?
Damaged
platform unit.
Damaged grounding straps.
Missing ,
damaged or
loose parts.
Missing toe
boards and top
rails.
AT WHAT HEIGHT OF
SCAFFOLDING NEED TO WEAR
FULL BODY HARNESS ?
3 m
5 m
6 m
1.8m
WHAT IS THE FIRE MONITORS
PURPOSE?
cool down and
fire fighting
housekeeping
test water
pressure
cool down only
WHEN EMERGENCY SIREN
CHECK?
weekly
daily
once per year
every month
WHAT IS THE BLINDING
PURPOSE?
PREVENT AIR
FROM PASSING
IDENTIFY REMOVED
EQUIPMENT
ALLOW
WELDING IN
HOT AREA
PREVENT
LIQUID & GAS
FROM
ENTERING
WHERE CAN YOU FIND
CHEMICALS INSTRUCTION
HAZARDS?
CHB -
CHEMICAL
HOOVER
BOARD
CHB - CHEMICAL HAZARD
BULLETINS
CHB -
CHEMICAL
HAZARD
BOARD
CHB - CONTROL
HAZARD
BULLETINS
COLLECTING SAMPLE
REQUIRED TO WEAR?
RUBBER
GLOVES
RUBBER GLOVES / EYE
PROTECTION
EYE
PROTECTION
COVERALL
IN CASE CHEMICAL CONTACT
WASHING SHOULD TAKE?
25 MINUTE
35 MINUTE
15 MINUTE
5 MINUTE
WHAT IS THE MAXIMUM TIME
TO USE SCOTT AIR?
10 MINUTE
20 MINUTE
30 MINUTE
55 MINUTE
DURING WEEKLY CHECK OF
SCOTT AIR PACK WHAT ITEMS
TO BE CHECK?
MASK / HOSE /
CYLINDER
PRESSURE
CYLINDER COLOR /
HOLDER / BOX
H2S - GAS
FREE
ON/OFF SWITCH
IF CAR ENGINE STOPPED
INSIDE RESTRICTED ARE WHAT
SHOULD YOU DOBEFORE
RESTART THE MOTOR AGAIN?
PULL IT OUT
SIDE
TAKE GAS TEST
LEAVE THE
AREA
START THE
ENGINE &
DRIVE
BEFORE TOUCHING ANY
ELECTRICAL BREAKER WE
SHOULD?
TAG-OUT
DE-ENERGIZE
DE-
PRESSURIZE
RELEASE
what is the emergency phone
number
911
119
110
112
DURING HOT PERMIT WE
SHOULD COVER SEWERS
AROUND?
30FT
50FT
75FT
20FT
AFTER WHAT READING OF LEL
HOT WORK PERMIT NOT
ALLOWED?
5PPM
Above 0.0PPM
0.5PPM
10PPM
IF YOUR SAFETY GOGGELS
BROKEN WHEN YOU ARE
HANDLEING CHEMICAL WHAT
YOU WILL DO
no problem
Continue your job
Cancel job
STOP WORK
AND REPLACE
IT BY NEW ONE
PAD LOCK AT LOG BOOK TO
IDENTIFY
equipment name
equipment tag
equipment with
MNT
EQUIPMENT
DESCRIBTION
HOW MANY Work permits types
4
3
5
6
Safety handbook contains the
…………. Safety requirements
all
Minimum
most
Maximum
Oxygen Deficient Atmosphere is
An atmosphere
with less than 16
% oxygen by
volume at sea
level
An atmosphere with more
than 20 % oxygen by volume
at sea level
An atmosphere
with less than
20 % oxygen by
volume at sea
level
An atmosphere
with less than
23% oxygen by
volume at sea
level
Oxygen Enriched Atmosphere is
An atmosphere
containing less
than 23.5%
oxygen by
volume
An atmosphere containing
more than 16% oxygen by
volume
An atmosphere
containing more
than 27.5%
oxygen by
volume
An atmosphere
containing more
than 23.5%
oxygen by
volume
Who shall conduct the gas test
any one
operator
SSV
Certified Gas
tester
excavations when 1.2 m or deeper
require a …….. Permit
Confined Space
Entry Permit
cold permit
hot and cold
permits
RELEASE permit
The issuer will keep original copy of
permits for
one day
3 weeks
2 months
3 months
WHAT SHOULD YOU DO IN
AMINE EXPOSE TO YOUR EYES
NO NEED TO
WASH YOUR
EYES
NO NEED TO WASH YOUR
EYES AND CALL
AMBALANCE
TAKE
SHOWER
WASH YOUR
EYES MINMUM
15 MINETE
What must workers do while
working in high noise areas?
Have a radio with
them.
Install sound insulation.
Shut down all
noisy
equipment.
Wear ear plugs or
muffs.
What work permit require for brush
painting?
Hot
Cold
Entry
Release
What work permit require for
welding inside vessel?
CSE/Release
Hot
Entry/Hot
Cold
What type of work NEED FIRE
MANWATCH?
hot work
cold work
confind space
ALL TYPE OF
PERMITS
At what reading of H2S, we should
wear Scott Air Pack?
5 ppm
10 ppm
15 ppm
20 ppm
If Motor under Electrical Preventive
Maintenance, We should check?
Lockout & Hold
Tag
De-Energised - Lockout &
Hold Tag
Drain - Hold
Tag
Energised -
Unlock
WHO IS authorized TO CUT THE
LOCKED OUT ?
PRSS
Foreman
Supv. Operator
Operations
engineer
Remove pad lock from equipment
authorised by?
SECTIO HEAD
CRAFTSMAN
Supv. Operator
PRSS
During Steam trap, Check - You
should wear?
Safety Hat only
Goggle and PPE
Face sheld
Rubber Gloves
In case of chemical contact
washing should take?
25 minute
35 minute
15 minute
5 minute
Before entering the Tank / Vessel,
what gas should be check?
O2
O2 / LEL
H2S / LEL
O2 / LEL / H2S
Do we need a work permit to work
inside the plant?
Yes.
No
some time
only in substation
Who goes on the joint site
inspection?
SH
Only receiver.
Only issuer
The issuer and
receiver.
What is the difference between hot
and cold work?
Hot use a glass
cleaning.
Hot HAS an ignition source.
Hot uses for
record log book
Two years.
What must the fire watch be?
Trained
ESO man
Securty man
Maintenance
Fire watch must check the work site
to make sure that :
Location of tags
is correct
operators ID
Operation is
going on
normally
All safety
precautions Have
been taken
before start the
work
What is lockout & tag-out means?
lockout, to put a
lock on an
equipment
breaker, and tag-
out, to put a tag
beside the
lock, after de-
energize it,
showing on it all
the information of
the equipment
Energize an equipment.
To isolate an
equipment and
de-energize it.
Show that
equipment is in
service.
What is the best location for you to
take gas test inside vessel or tank?
BY smell
From outside by using
tubing.
Use rope and
throw the gas
test inside
Liquid
Use natural
ventilation
After you lock out an equipment
power circuit , what must you
check?
equipment
rotates freely
equipment works smoothly
equipment does
not start
the equipment
can be started
What is the purpose of a hold tag?
to prevent
equipment from
being checked
to show when equipmrnt
can be restarted
to show that
equipment is
out of service
to show that
equipment ID #
If you think you have found some
asbestos, the first thing you should
do is:
REPORT to
your supervisor
IMMEDAITLY
put the bits in a bin and carry
on with your work
find a first aider
stop work and
warn others
In safety, what do you mean by
PPE?
in (Chemical
area/Warehouse)
Plastic Protection Equipment
Personal
Protective
Equipment
Plant Protection
on Emergency
Should have the following safety
equipment in ( Chemical
area/Warehouse )
Eye and Body
Shower
Fire extinguisher
MSDS or CHB
Records Posted
All of the above
What are the components of fire?
Heat
Fuel
Air
All of above
What is the meaning of MSDS?
Material System
Data Sheet
Material Safety Data Sheet
Mineral Safety
Data Sheet
Moneral Safety
Data Sheet
During draining water from tank
required to wear?
Goggles
Rubber Gloves
Rubber boot
Coverall
How long emergency siren last
period?
30 SECOND
50 SECOND
40 SECOND
60 SECOND
What is frequency of ckecking for
emergency siren?
Weekly
Daily
Monthly
Annually
What is your action if you observed
running pump ampere is
fluctuating?
Start to open
discharge
isolation valve
Stop the pump
Switch over the
pump
Inform supervisor
& console
operator
immediately
What is your stand position during
collecting sample?
Riding bicycle
up wind
down wind
None of the
above
After filling sample botel you
must…….
close work
permit
send e-mail to laboratory
re-plug sample
point
take out side
reading
Be sure of sample bottles must be
……...before using.
cleaned and free
from any
contaminated
white color
black color
provided by
basket
How many minutes takes to
flushing sample line before
collecting sample?
2 to 3 minutes
10 to 15 minutes
20 to 30
minutes
40 to 50 minutes
If you observed hydrocarbon
spillage after collecting sample
what your immediate action?
leave area
hand over to next shift
washed by
water
immediately
inform DSH
If you observed hydrocarbon
spillage at your area what your
immediate action?
inform DSH
leave area
hand over to
next shift
washed by water
immediately
In Case if you see any Fire in the
Plant what your First action
Inform
supervisor and
control room
immediately Fight the Fire
Dail 110
Inform Field
Operator
Which type of extinguishing media
is normally used in case of
hydrocarbon fire:
Foam
Water
Carbon
tetrachloride
None of the
above
what should you do if gas leak and
catch fire
stay down wind
go upwind to the nearest
assembly area
stay at smoking
area
inform field
operators
If you think you have found some
asbestos, the first action you
should do :
report to your
supervisor
immediately
put the bits in a bin and
carry on with your work
find a first aider
stop work and
warn others
what should you do if corrosion
inhibitors chemical expose to your
body
no need to wash
your body
no need to wash your body
and call ambulance
take
shower for five
minute
wash your body
minimum 15
minute
what is your action if you observed
hydrocarbon leak from flange?
inform
supervisor /
control room
tight the flange by
maintenance
shutdown the
plant
Handed over to
next shift
In case of crude feed Pump
mechanical seal Failure what is
your action
Stop, isolate and
drain the pump
stop the pump only
Close disharge
EIV
Close spill back
EIV
AT WHAT READING OF
H2S SHOULD WEAR BE WEAR
SCOTT AIR PACK?
5 PPM
10 PPM
15 PPM
20 PPM
During H2S leak always must be
direct go…….
upwind direction
down wind direction
with the wind
direction
any direction
what is LERP procedure means?
local emergency
response plan
local shutdown procedure
local
emergency
procedure
local emergency
activity procedure
What is a fire emergency?
a situation in
which an actual
fire or the smell
of smoke is
apparent.
any kind of emergency
any hazardous
is fire
emergency
any gas leak
one of field operator action during
gas leak is……..?
To Activate MCP
ASAP
To activate safety shower
and eye wash
To report it to
fire fighter
To report it to
security patrol
one of field operator action during
Major Gas Leakage is………..?
wear SCOTT air
back and
determine the
leak if possible
direct to isolate the leaking
point
report it to fire
fighter
To report it to
security patrol
one of field operator action during
Major Gas Leakage is………..?
Attempt to shut
off the source if it
is safe to do
direct to isolate the leaking
point
report it to fire
fighter
To report it to
security patrol
how could you report the fire
incident in your area?
Emergency
Telephone Line
(911)
Emergency Radio Channel
(#1)& Bravo 119
Mobile
No. 02425-
0911
All above
one of field operator action during
fire emergency is……..?
Activate
available fixed
fire equipment
To activate safety shower
and eye wash
report it to fire
fighter
To report it to
security patrol
what is your action incase of one of
your Colleague injure?
report the case
to 911
take him to clinic by the pool
car
shutdown the
unit
To report it to
security patrol
what is your action incase of one of
your Colleague injure?
To Activate MCP
ASAP
Activate fixed fire
equipment
wear SCOTT air
back and look
for the reason
dial 911 and ask
for medical
support
during reporting chemical spillage
what of the following should be
reported?
emergency grid
location
action to be taken
staging area
post command
location
one of field operation action when
there is chemical spillage is?
To Activate MCP
ASAP
To activate safety shower
and eye wash
To report it to
fire fighter
To report it to
security patrol
In case of chemical contact your
body washing should take?
25 minute
35 minute
15 minute
5 minute
what should you do if caustic
expose to your body
no need to wash
your eyes
no need to wash your
eyes and call ambulance
take shower for
five minute
wash your body
minimum 15
minute
what should you do if steam burn
exposed to your hand
cover it be cloth
leave it to dry
wash it
by cooled
water for at
least 15
minutes
stay in cooled
place
what is your first action if you
exposed to 1st degree of burn
wash it
by cooled water
for at least 15
minutes
cover it be cloth
leave it to dry
stay in cooled
place
what is your first action if you
exposed to 2nd degree of burn
wash it
by cooled water
for at least 15
minutes
cover it be cloth
leave it to dry
stay in cooled
place
what is your first action if you
exposed to 3th degree of burn
wash it
by cooled water
for at least 15
minutes
do not use water for cooling
and wait for medical
treatment
leave it to dry
stay in cooled
place
If you have power failure and all
pumps were tripped?
Activate
available fixed
fire equipment
Start turbines pump instead
of motor pumps
Shut off all
burners
Close all EIV's at
B/L
If there is abnormal sound and high
vibration at pump bearing?
Switch over the
pump
immediately
Keep pump running
Wash it by
water
Replace pump
pressure gauge
Q
1
2
3
4
CA
How will supervise locks cutting?
Shift supt.
operation engineer
area foreman
shift supervisor
1
Washing in case of chemical
contact take about?
10 minute
15 minute
20 minute
30 minute
2
What must you check before inter
B/D Area?
water leak
connections
gas test & H2S
work permit
receiver
3
Each maint. crew Before start
work should?
wait for loss
prevention
take break time
inform department
head
install their own
lock & tag
4
What is your action if goggle
were damage when handling
chem.?
stop work & replace
continuo the work
wear face shield
stop work &
leave the area
1
When frequently take gas test
during tank cleaning?
Twice a shift
every 1 hour
every 2 hours
one a shift
3
What gas test should taking
before tank entry?
CL2
O2
LEL
O2 &
combustible
4
In LTX310 what is the LEL
range?
0 - 100%
0 - 30 %
0 - 200 %
0 - 10 %
1
What is the O2 range inLTX.310?
0 - 100%
0 - 30 %
0 - 200 %
0 - 10 %
2
How long battery last in
LTX.310?
4 hours
16 hours
10 hours
6 hours
3
What must a fire watch carry with
him during hot work in remote
area?
3 in 1 gas monitor
fire extinguisher
Scott air pack
portable radio
4
How should initiate by-pass log
sheet?
Panel Operator
Deputy section
head
ESO
RSS & SO
4
Where is the location of ESD?
supv. Office
substation
control room
admin area
3
HOW MUST NOTIFY FIRST by
fire watch in CASE OF FIRE?
CRO & SO
fire station
shift supt.
work permit
receiver
1
WHICH THE FOLLOWING
CONDITION CAUSE FIRE
BLANKET NOT RELIABLE TO
USE?
HOLES & TARE -
MOLD
untidy
dirty
washed
1
Before entering isolated vessel
containing chem. & corrosive
liquid it must be?
X-Ray
pumped
light off
water wash
4
What is H2S range in LTX.310?
0 - 100
0 - 999
0 - 1000
0 - 99
2
What should be done when
vehicle engine stop?
shut down the area
before attempting a
restart
gas test the area
before attempting
try restarting the
vehicle
have the vehicle
towed from the
area
2
How identify the location to be
locked out when equipment been
isolated?
work permit Issuer
work permit
receiver
craftsman
welder
1
How long fire watch stand after
job completed?
15 minute
20 minute
25 minute
30 minute
4
How long RSS can approve ESD
by-pass form?
one shift
one hour
one day
1 week
1
How will approve action of esd
by-pass device?
Deputy section
head
shift supervisor
RSS
operations
engineer
3
What type of fire extinguisher in
side substation?
CO2
dry chemicals
water
halon
1
What additional when handling
Caustic Soda?
safety shoes - hat
apron - gloves
goggles - rubber
gloves - chem.
apron -
face shield
3
WHAT WORK PERMIT
REQUIRE FOR BRUSH
PAINTING?
HOT
COLD
ENTRY
RELEASE
2
WHAT WORK PERMIT
REQUIRE FOR WELDING
INSIDE VESSEL?
CSE/RELEASE
HOT
Entry/Hot
COLD
3
WHAT WORK PERMIT
REQUIRE for opening flange?
CSE/RELEASE
HOT
Entry/Hot
Cold/Release
4
What is the period time for each
permit?
16
8
24
12
1
what is the maximum time to
extend the permit?
16
8
24
12
2
First CSE should be sign by?
CONTROL ROOM
OPERATOR
Deputy section
head
Operation Supt.
RSS
3
ESD System to be Approve By?
RSS
Deputy section
head
Operation Supt.
Supv. Operator/
Foreman
4
ESD to be Initiated By?
Supv. Operator
Deputy section
head
Operation Supt.
RSS
1
ESD to be Authorized by?
Supv. Operator
RSS
Operation Supt.
Deputy section
head
2
ESD PERMANENTLY SHOULD
BE Authorized by?
Supv. Operator
RSS
Operation
Engineer
Deputy section
head
3
What is ESD Purpose?
To prevent
equipment from
damage
To list damage
equipment
identify equipment
found in the Yard
To prevent
equipment from
collapse
1
ESD TO BE CHECK IN WEEKLY
BIASES IS TO ?
OPERATE FIRE
PUMP
RUN EQUIPMENT
MONTHLY
OPERATE FIRE
ALARM SYSTEM
MAKE SURE
FUNCTIONING
PROPERLY
4
COLLECTING SAMPLE
REQUIRED TO WEAR?
RUBBER GLOVES
RUBBER
GLOVES / EYE
PROTECTION
EYE
PROTECTION
COVERALL
2
During draining water from tank
required to wear?
GOGGLES
RUBBER
GLOVES
RUBBER BOOT
COVERALL
1
before chemical vassal entry it
should be?
filtered
water washed
CL2 FREE
BLINDED
2
in case chemical contact washing
should take?
25 minute
35 minute
15 minute
5 minute
3
WHERE THE ANTI-STATIC 450
ARE STORED?
IN BLOW DOWN
AREA
VENTILATED -
DRY - COLLED
AREA
IN PUMP. HOUSE
.21
IN CONTROL
ROOM
2
WHAT IS THE FUNCTION OF
THE ANTI-STATIC 450?
TO PREVENT
BUILDING UP
STATIC
ELECTRICITY
TO
ACCUMULATE
BUILDING UP
STATIC
ELECTRICITY
TO INCREASE
BUILDING UP
STATIC
ELECTRICITY
TO PREVENT
BUILDING UP
CURRANT
ELECTRICITY
1
HOW DO YOU TRANSFER THE
ANTI-STATIC 450 FROM DRUM
TO VESSEL?
BY STROKE
PUMP
BY GAS OIL
JUMP OVER
VALVE
BY HAND PUMP
BY GRAVITY
3
IDENTIFY IF THE
CONCENTRATION OF THE
CONDUCTIVITY HIGH. WHAT
IS YOUR ACTION?
OPEN BOTTOM
SUCTION - LOW
FLOW
INCREASE THE
STROKE OF THE
PUMP
ISOLATE -
DEPRESSURIZE -
BLIND - CLEAN &
GAS TEST
REDUCE THE
STROKE OF
THE PUMP
4
IDENTIFY IF THE
CONCENTRATION OF THE
CONDUCTIVITY LOW. WHAT IS
YOUR ACTION?
OPEN BOTTOM
SUCTION - LOW
FLOW
INCREASE THE
STROKE OF THE
PUMP
REDUCE THE
STROKE OF THE
PUMP
ISOLATE -
DEPRESSURIZE
- BLIND - CLEAN
& GAS TEST
2
HOW DO YOU PREPARE TP-
02C AS (S/B)?
ISOLATE -
DEPRESSURIZE -
BLIND - CLEAN &
GAS TEST
OPEN BOTTOM
SUCTION - LOW
FLOW
OPEN 3/4" VALVE
HP-STEAM
REDUCE THE
STROKE OF
THE PUMP
3
IF YOU HAVE HOT WORK ON
V-01A/B AT BLOW DOWN AREA
WHAT ACTION YOU SHOULD
DO?
OPEN 3/4" VALVE
HP-STEAM
ISOLATE -
DEPRESSURIZE -
BLIND - CLEAN &
GAS TEST
OPEN BOTTOM
SUCTION - LOW
FLOW
REDUCE THE
STROKE OF
THE PUMP
2
TO DRAIN CRUDE OIL TANK
YOU SHOULD STAND?
UP WIND
UPPER THE
TANK
DOWN WIND
NEAR THE
DRAIN
1
IDENTIFY HOW YOU PUT
BACK IN-SERVICE GAS OIL
TANK AFTER (T&I)?
BY GAS OIL PUMP
BY GAS OIL
JUMP OVER
VALVE
BY FUEL OIL
GRAVITY
OPEN BOTTOM
SUCTION - LOW
FLOW
4
HOW CAN SWI & PGU REFILL
GAS OIL FROM HDS UNIT
RUNDOWN LINE?
BY GAS OIL PUMP
BY GAS OIL
JUMP OVER
VALVE
BY FUEL OIL
GRAVITY
OPEN BOTTOM
SUCTION - LOW
FLOW
2
WHAT IS FIRST THING TO
CHECK IF FLOATING ROOF
TANK LOW LEVEL?
H2S
CL2
LEL
A & C
1
IF TANK VERAC METER NOT
WORKING AT WHAT LEVEL
YOU WILL USE THE COLOR
PASTE?
HOLE TAPE
ON THE POP
AT EXPECTED
LEVEL
1/2 TAPE
3
HOW YOU TAKE FIC.1 FOR
MAINT. DURING LINE IN-
SERVICE?
CLOSE DRAIN -
FILL GRADUALLY
TO AIR OUT
OPEN BY-PASS &
CLOSE
UP/DOWN
STREAM
CLOSE N2 &
OPEN AFTER
COMPLETE
CLOSE VENT &
FILL THE PUMP
2
HOW DO YOU PREPARE PUMP
FOR LOADING?
CLOSE DRAIN -
FILL GRADUALLY
TO AIR OUT
OPEN VENT &
FILL THE PUMP
CLOSE N2 &
OPEN AFTER
COMPLETE
CLOSE VENT &
FILL THE PUMP
2
WHAT IS YOUR ACTION IF
MAINT. COMPLETE WORKING
ON PUMP MECH. SEAL?
CLOSE DRAIN -
FILL GRADUALLY
TO AIR OUT
OPEN VENT &
FILL THE PUMP
CLOSE N2 &
OPEN AFTER
COMPLETE
CLOSE VENT &
FILL THE PUMP
1
IDENTIFY WHAT ACTION TO
TAKE GAUGING & SAMPLE
FOR NITROGEN BLANKET
TANK.41?
OPEN N2 & OPEN
AFTER
COMPLETE
CLOSE DRAIN -
FILL GRADUALLY
TO AIR OUT
CLOSE N2 &
OPEN AFTER
COMPLETE
OPEN VENT &
FILL THE PUMP
3
Q
1
2
3
4
CA
Fire watch should leave the work site if job
completed after?
10 minute
20 minute
30 minute
40 minute
3
in remote area Fire watch should carry?
Fire extinguisher
Portable Radio
Scott air pack
Hot water
2
what is the maximum time to use Scott
air?
10 minute
20 minute
30 minute
40 minute
3
during weekly check of Scott air pack what
the items to be check?
Mask / Hose /
Cylinder
Pressure
cylinder color /
holder / box
H2S - GAS
FREE
ON/OFF switch
1
before entering tank/Vessel what gas
should be check?
O2
O2 / LEL
H2S / LEL
O2 / LEL / H2S
4
Dragger Tube used for?
LESS GASES
THAN LTX.310
More Gases
than LTX.310
SAME
GASES OF
LTX.310
H2S / O2
2
What is 3-IN-1 Battery time period
continuously running?
6 hours
16 hours
10 hours
18 hours
3
when 3-IN-1 SEND FOR CALIBRATION?
EVERY 2
MONTHS
EVERY 3
MONTHS
EVERY 4
MONTHS
EVERY 6
MONTHS
2
WHAT IS THE REMAINING TIME IF
SCOTT AIR PACK ALARMING?
10 - 15 MINUTE
4 - 8 MINUTE
4 - 6 MINUTE
8 - 12 MINUTE
3
THE PURPOSE FOR THE HOLD TAG IS
TO?
SHOW THAT
EQUIPMENT IN
SERVICE
CLARIFY JOB
HAS BEEN
DONE
isolated /
blind & de-
gases
SHOW THAT
EQUIPMENT
OUT OF
SERVICE
4
WORKING ON NEW CABLE AT LIVE
JUNCTION BOX WHAT WORK PERMIT
Required?
HOT
cold
ENTRY
RELEASE
1
WHAT WORK PERMIT Required when
WORKING ON DEENERGIZED breaker to
Open the cover
COLD
HOT
ENTRY
RELEASE
2
what should you do after deenergized the
equipment & install Holds tag?
GAS TEST
FUNCTION
TEST
Test
Equipment for
start up -
Verification
Test
CALL ESO
3
why installing hold tag & bad lock
required?
to prevent
equipment from
start up
TO WORK IN
GAS FREE
AREA
To identify the
type of
equipment
it peaks the
battery power
1
before vessel entry it should be?
isolated & locked
feed line blind
isolated /
blind & de-
gases
SAMPLE
SCHEDULED
3
to take gas test safely in confined space
use?
COMBUSTIBLE
MASK
DRAGGER
Extended
Tube
LTX.310
3
during 3-IN-1 FUNCTION TEST THE O2
ALARM ACTIVATED?
16
18
20
23.5
2
DURING EXCAVATION Red Tail exposed
will indicate their is?
WATER PIPE
Electrical
cable
H2S LEAK
GAS CHAMBER
2
the gas test required in Blow down area?
H2S
LEL
H2S & LEL
O2 / LEL / H2S
3
If car engine stopped inside restricted are
what should you do?
PULL IT OUT
SIDE
TAKE GAS
TEST
LEAVE THE
AREA
START THE
ENGINE &
DRIVE
2
lock out cut authorized by?
RSS
Deputy section
head
Supv.
Operator
operations
engineer
1
IF NEW CRAFT MAN START THE JOB
HE SHOULD?
INSTALL HIS
OWN LOCK
REMOVE
OTHERS
LOCKS
CLOSE THE
CIRCUIT
BREAKER
TAKE GAS TEST
1
REMOVE PAD LOCK FROM
EQUIPMENT AUTHORIZED BY?
Deputy section
head
CRAFTSMAN
Supv.
Operator
RSS
3
What is the H2S Sensor range?
0 - 999 PPM
0 - 100 PPM
0 - 10 PPM
20 - 23.5 %
1
AFTER WHAT READING OF LEL HOT
WORK PERMIT NOT ALLOWED?
0.05%
0.00%
5%
1%
2
AT WHAT READING OF LEL WE
SHOULD WEAR SCOTT AIR?
10 - 20 %
5 - 100 %
0.05 - 0.5 %
0.0 - 0.05%
3
AT WHAT READING OF LEL THERE IS
NO ENTRY ALLOWED?
LESS 0.5 %
15 PPM
10 PPM
MORE 0.5 %
4
WHAT IS THE HIGHEST O2 ALARM IN 3-
in-1?
23.50%
20%
18%
15%
1
WHAT IS THE HIGHEST O2 READING IN
3-in-1?
0%
21%
30%
100%
3
WHAT IS THE LOWEST O2 ALARM IN 3-
in-1?
0%
20%
30%
23.50%
2
AT WHAT READING OF H2S WE
SHOULD WEAR SCOTT AIR?
5 PPM
10 PPM
15 PPM
20 PPM
2
AT WHAT READING OF H2S SUPT.
SHOULD COUNTERSIGN?
100 PPM
50 PPM
15 PPM
500 PPM
1
WHAT IS THE ALARM OF 3-IN-1 IF
BATTERY FULL?
2/15 SEC
1/15 SEC
1/1 SEC
4/20 SEC
2
WHAT IS THE ALARM OF 3-IN-1 IF
BATTERY LOW?
1/15 SEC
1/1 SEC
2/15 SEC
4/20 SEC
3
WHAT IS THE ALARM OF 3-IN-1 IF
BATTERY FAIL?
1/1 SEC
1/15 SEC
2/15 SEC
4/20 SEC
1
DURING HOT PERMIT WE SHOULD
COVER SEWERS AROUND?
100 FEET
750 FEET
75 FEET
1000 FEET
3
WE USE DRAGGER IF O2 LESS THAN
18%
16%
20%
21%
2
WHAT TYPE OF SMOKE DETECTOR IN
SUB STATION?
HEAT
SMOKE
GAS
SMOKE/HEAT
2
WHAT TYPE OF SMOKE DETECTOR IN
CONTROL ROOM?
HEAT
GAS
SMOKE
GAS/SMOKE
3
WHAT IS LPG - P.15 USE FOR?
JET FUEL
SYSTEM
FUEL GAS
SYSTEM
GAS OIL
SYSTEM
CRUDE OIL
SYSTEM
2
WHAT IS LPG - P.11 USE FOR?
FEEDING H2
UNIT
FEEDING
KEROSENE
UNIT
FEEDING
NAPHTHA
MEROX
FEEDING CDU
UNIT
1
WHAT IS P.04A&B USE FOR?
FEEDING H2
UNIT
FEEDING
KEROSENE
UNIT
FEEDING
NAPHTHA
MEROX
FEEDING CDU
UNIT
3
WHAT IS P.05 USE FOR?
FEEDING H2
UNIT
FEEDING
KEROSENE
UNIT
FEEDING
NAPHTHA
MEROX
FEEDING CDU
UNIT
2
WHAT IS P.01A/B USE FOR?
FEEDING H2
UNIT
FEEDING
KEROSENE
UNIT
FEEDING
NAPHTHA
MEROX
FEEDING CDU
UNIT
4
WHAT PUMP USED TO TRANSFER
BETWEEN CRUDE TANKS?
P.30
P.02A/B
P.52
P.54
2
WHAT SUBSTATION BREAKER OF
P.15A/B LOCATED?
S.S: 10.2
S.S: 9.5
S.S: 8.1
S.S: 11.2
3
WHAT SUBSTATION BREAKER OF
P.73A/B/C LOCATED?
S.S: 10.2
S.S: 9.5
S.S: 8.1
S.S: 11.2
1
WHAT IS THE LOCATION OF LS.82?
BEHIND PH.12
BLOW DOWN
AREA
IN FRONT
OF S.S: 8.1
NEAR
CONTROL
ROOM
4
WHAT IS THE LOCATION OF LS.84?
BEHIND PH.13
BLOW DOWN
AREA
IN FRONT
OF S.S: 8.2
NEAR
CONTROL
ROOM
2
WHAT TYPE OF STEAM USE FOR V.10
IN PH.21?
LP-STEAM
HP-STEAM
MP-STEAM
A &C
2
WHAT IS THE PRESSURE OF HP-
STEAM?
10 KG/CM2
20 KG/CM2
40 KG/CM2
60 KG/CM2
3
WHAT IS THE PRESSURE OF MP-
STEAM?
10 KG/CM2
20 KG/CM2
60 KG/CM2
40 KG/CM2
2
WHAT IS THE PRESSURE OF LP-
STEAM?
10 KG/CM2
20 KG/CM2
60 KG/CM2
40 KG/CM2
1
WHAT TYPE OF STEAM USE TO
INCREASE TEMP. OF V.03?
HP-STEAM
LP-STEAM
MP-STEAM
A &C
2
WHAT IS THE JET FUEL TRANSFER
PUMP?
P.51
P.02
P.52
P.54
3
WHAT IS THE PRESSURE OF P.06?
20 KG/CM2
10 KG/CM2
120 KG/CM2
40 KG/CM2
2
Q
1
2
3
4
CA
WHAT TYPE OF SMOKE DETECTOR
IN BATTERY ROOM?
HEAT
GAS
SMOKE
GAS/HEAT
1
WHAT TYPE OF SMOKE DETECTOR
IN SWITCH GEAR ROOM?
GAS
HEAT
HEAT/SMOKE
SMOKE
4
WHEN WE PERFORM CHECKLIST
FIRE EXTINGUISHER?
WEEKLY
ANNUALLY
MONTHLY
DAILY
3
WHEN WE PERFORM CHECKLIST
FIRE HYDRANT?
MONTHLY
WEEKLY
DAILY
ANNUALLY
1
WHEN FIRE DEPARTMENT
PERFORM FIRE HYDRANT CHECK?
EVERY 2
MONTHS
EVERY 4
MONTH
EVERY
QUARTER
EVERY
MONTH
2
WHEN FIRE DEPARTMENT
PERFORM FIRE EXTINGUISHER
CHECK?
EVERY 2
MONTHS
EVERY
QUARTER
EVERY MONTH
EVERY 4
MONTH
4
HOW MANY FOAM HOUSE IN TANK
FARM AREA?
4
6
12
24
2
WHAT IS THE SPRINKLERS
PURPOSE?
TO COOL
TANKS DOWN
TO PUT OUT
THE FIRE
TO WASH TANK
TO PREVENT
SUN HEAT
1
WHAT IS THE MONITORS PURPOSE?
TO PUT OUT
THE FIRE
TO WASH
TANK
TO COOL
TANKS DOWN &
FIRE FIGHTING
TO PREVENT
SUN HEAT
3
HOW LONG EMERGENCY SIREN
LAST PERIOD?
30 SECOND
65 SECOND
45 SECOND
60 SECOND
2
WHEN EMERGENCY SIREN CHECK?
WEEKLY
DAILY
MONTHLY
ANNUALLY
1
HOW IS GIVING ORDER TO FIRE
CHIEF DURING EMERG. SITUATION?
FIRE CHIEF
REFINERY
MANAGER
AREA
SUPERVISOR
POST
COMMANDER
4
HOW IS RESPONSIBLE DURING
EMERGE. FOR EVACUATING?
FIRE CHIEF
SUPV.
OPERATOR
AMBULANCE
CREW
RSS
2
WHERE IS ESD FILE LOCATED?
Deputy section
head
substation
SUPV. OFFICE
SHELTER
3
TEMPORARY ESD AUTHORIZED BY?
SUPV.
OPERATOR
RSS
Deputy section
head
REFINERY
MANGER
2
TO REMOVE LINE FROM SERVICE IT
MUST BE?
BLIND
T&I
ISOLATED
LOCKOUT &
HOLD TAG
3
TO PUT PRESSURE GAUGE IN-
SERVICE YOU MUST?
CHECK
RANGE -
PRESSURIZE
IT
GRADUALLY
CHECK
THREAD
TYPE
ENERGIZED
CIRCUIT
TRACE
LOOPS
1
TO REMOVE PRESSURE GAUGE
OUT-OF-SERVICE YOU MUST?
PULL OUT -
PRESSURIZE
BLIND -
ISOLATE
ISOLATE -
DEPRESSURIZE
ISOLATE -
PRESSURIZE
3
WHY WE HAVE SAMPLE SCHEDULE?
TO IDENTIFY
SAMPLE
TYPE & TIME
TO IDENTIFY
HAZARDS
TO CLARIFY
LAB. TECH
MISTAKE
TO UPDATE
RSS WITH
THE RESULT
1
HOW AUTHORIZED TO TAKE
SPECIAL SAMPLE BY RSS?
OPERATOR
ESO
SUPV.
OPERATOR &
CRO
CRO
3
WHAT IS THE BLINDING PURPOSE?
PREVENT AIR
FROM
PASSING
IDENTIFY
REMOVED
EQUIPMENT
ALLOW
WELDING IN
HOT AREA
PREVENT
LIQUID & GAS
FROM
ENTERING
4
WHO TO CONFIRM STEAM TRAP
WORKING PROPERLY?
ISOLATING
DOWN
STREAM &
OPEN BY-
PASS
ISOLATING
UP STREAM &
OPEN BY-
PASS
ISOLATING
DOWN STREAM
& CLOSE BY-
PASS
ISOLATING
UP STREAM
& CLOSE BY-
PASS
1
WHAT IS THE FIRST ACTION TO
CHECK RELIEF VALVE IN-SERVICE?
OPEN DOWN
STREAM &
CARD SEAL
OPEN UP
STREAM &
CARD SEAL
OPEN
UP/DOWN
STREAM &
CARD SEAL
NO NEED TO
OPEN
UP/DOWN
STREAM
ONLY CARD
SEAL
3
WHAT IS THE COMMON FIRE
EXTINGUISHERS WEIGHT?
30 - 150 LBS.
150 - 300 LBS.
15 - 150 LBS.
ONLY 150
LBS.
1
USING FIRE EXTINGUISHER 150
POUND REQUIRE TO EXTEND THE
HOSE?
4 METER
LENGTH
THE HOLE
HOSE
NO NEED TO
EXTEND
15 METER
LENGTH
2
IF PUMP UNDER ELECT. PM CHECK
WE SHOULD?
ENERGIZED -
UNLOCK
LOCKOUT &
HOLD TAG
DRAIN - HOLD
TAG
DE-
ENERGIZED -
LOCKOUT &
HOLD TAG
4
IF MOTOR UNDER ELECT. PM
CHECK WE SHOULD?
LOCKOUT &
HOLD TAG
DE-
ENERGIZED -
LOCKOUT &
HOLD TAG
DRAIN - HOLD
TAG
ENERGIZED -
UNLOCK
2
IF FLOATING ROOF TANK LOW
LEVEL FIRST TO CHECK IS?
CL2
O2 / LEL
H2S
LEL
3
AT WHAT HEIGHT IN SCAFFOLDING
WEARING FULL BODY
PROTECTIONS?
1.8 M
2.8 M
30 M
6 M
1
DURING STEAM TRAP CHECK YOU
SHOULD WERE?
SAFETY HAT
GOGGLES
FACE SHIELD
RUBBER
GLOVES
2
DURING FUEL OIL SAMPLING WERE?
GOGGLES &
RUBBER
GLOVES
COVERALL &
SAFETY HAT
SAFETY SHIELD
SAFETY
SHOES
1
WHAT IS THE ADDITIONAL
PROTECTIVE DURING TANK ENTRY
IN FLOATING G ROOF TANK?
GAS MASK
AIR DUST
Scott air pack
RUBBER
GLOVES
3
DURING WORK IN BLOW DOWN
AREA CHECK FOR?
LEL / O2
O2
H2S
H2S / LEL
4
BEFORE TOUCHING ANY
ELECTRICAL BREAKER WE
SHOULD?
TAG-OUT
DE-ENERGIZE
DE-
PRESSURIZE
RELEASE
2
WHAT IS YOUR ACTION IF DRIN
PUMP LEAKING?
START -
OPEN - DRIN
& ISOLATE
KEEP IT
RUNNING
STOP - CLOSE -
DRIN &
ISOLATE
A & C
3
WHAT IS YOU ACTION IF MECH.
SEAL LEAKING?
KEEP PUMP
RUNNING &
INFORM THE
SUPV.
STOP THE
PUMP -
ISOLATE &
DEENERGIZE
INSTALL HOLD
TAG
CALL THE
FIRE WATCH
2
WHAT IS YOUR ACTION IF LIFT
PUMP LEAKING?
CLOSE -
OPEN VENT
Call SO &
STOP WORK
INFORM FIRE
DEPARTMENT
STOP &
ISOLATE
4
WHAT TYPE OF SMOKE DETECTORS
USE IN BLOW DOWN & LPS AREA?
GAS
HEAT
SMOKE
FLAME
1
HOW OFTEN SHOULD CHECK
FLAMMABLE GAS DETECTORS?
DAILY
MONTHLY
WEEKLY
3 MONTH
3
WHERE CAN YOU FIND CHEMICALS
INSTRUCTION HAZARDS?
CHB -
Chemical
Hoover board
CHB -
Chemical
Hazard
Bulletins
CHB - Chemical
Hazard
Petroleum
CHB - Control
Hazard
Bulletins
2
WHAT IS THE PRESSURE OF P.11?
20 KG/CM2
60 KG/CM2
40 KG/CM2
120 KG/CM2
3
WHAT IS THE PRESSURE OF P.15?
20 KG/CM2
40 KG/CM2
60 KG/CM2
120 KG/CM2
1
WHAT IS MAX. LEVEL OF CRUDE OIL
TANKS?
18.0 M
20.0 M
16.3 M
15.0 M
3
WHAT IS LOW. LEVEL OF CRUDE OIL
TANKS?
1.3 M
2.0 M
5.0M
2.5 M
4
WHAT IS THE NORMAL TEMP. OF
FUEL OIL PRODUCT?
50 - 100 C
70 - 90 C
20 - 30 C
0 - 100 C
2
WHAT IS NAPHTHA MEROX UNIT
PRODUCE?
MIX
NAPHTHA
TREATED
NAPHTHA
GAS OIL
50%
NAPHTHA
2
WHAT PRODUCT FEEDING THE
FUEL GAS SYSTEM?
GAS OIL
LPG
FUEL OIL
NAPHTHA
2
WHAT IS THE STEAM TYPE OF TP-
02C?
LP-STEAM
MP-STEAM
A & D
HP-STEAM
4
WHAT IS THE ADDITIONAL
PRECAUTION TO HANDLE ANTI-
STATIC 450?
SUNGLASSES
- RUBBER
GLOVES -
RUBBER
BOOT -
APRON
GOGGLES -
RUBBER
GLOVES -
RUBBER
BOOT -
APRON
GOGGLES -
RUBBER
GLOVES - IRON
BOOT - APRON
GOGGLES -
RUBBER
GLOVES -
RUBBER
BOOT - FACE
SHIELD
2
WHAT KIND OF SAMPLE AFTER
CRUDE SHIP COMPLETE
DISCHARGING?
TOP /
BOTTOM / 50
CM.
TOP / MIDDLE
/ BOTTOM
TOP / MIDDLE /
BOTTOM / 50
CM.
MIDDLE / 50
CM.
3
WHAT KIND OF SAMPLE AFTER DRIN
COMPLETE OF CRUDE OIL TANK
DISCHARGING?
FINAL
SAMPLE
FIRST
SAMPLE
MIDDLE
SAMPLE
TOP SAMPLE
1
HOW MANY SAMPLE YOU TAKE
BEFORE RECEIVING CRUDE?
THREE
FIVE
SIX
ONE
4
HOW MANY SAMPLE FOR THE
CERTIFICATE TANK?
ALL OVER
10 SAMPLE
TOP / MIDDLE /
BOTTOM
12 SAMPLE
3
WHAT IS THE SETTLING TIME OF
CRUDE OIL TANK?
16 HR'S.
24 HR'S.
8 HR'S.
12 HR'S.
2
WHEN YOU TAKE THE ROUTINE
SAMPLE?
TWICE A
SHIFT
DAILY AT
24:00
DAILY AT 06:30
WEEKLY
2
WHERE YOU TAKE THE ROUTINE
SAMPLE?
FROM
RUNDOWN &
FEED TANKS
FROM CRUDE
OIL TANKS
FROM PH.21
FROM
RUNDOWN
TANKS
1
WHAT IS YOUR ACTION IF
ABNORMAL SOUND IN MOV?
DO NOT
OPERATE /
ISOLATE &
INFO RSS
DO OPERATE
/ ISOLATE &
INFO SUPV.
OPERATOR
DO NOT
OPERATE /
ISOLATE &
INFO SUPV.
OPERATOR
DO OPERATE
/ ISOLATE &
INFO RSS
3
WHAT IS YOUR ACTION IF PUMP
HIGH TEMP.?
COOL DOWN
WITH WATER
STOP /
ISOLATE /
DEENERGAZE
HAVE MAINT.
TO CHECK
PULL OUT
SAFETY
SWITCH
2
Q1
What is the main purpose of a "HOLD" tag?
To prevent equipment from being checked.
To prevent equipment from being removed.
<C>+
To show that equipment is out of service.
To show that equipment is standby.
Q2
Who is the last person to remove his lock from locked out equipment?
Console operator.
<C>+
Out side operator.
Maintenance.
Reliability.
Q3
Who does the joint inspection before issuing a work permit?
Maintenance coordinator.
PRSS.
<C>+
Work permit issuer.
Console operator.
Q4
Bad leakage at fuel gas area during maintenance activity?
<C>+
Stop work and ask them to leave the area.
They can work with breathing apparatus.
PPE's are enough to continue maintenance activity.
None of above.
Q5
What is the purpose of the "PADLOCK" on the locked out equipment?
To show that equipment will be removed.
To show that equipment is in service.
<C>+
To prevent equipment from being operated.
To show that equipment is standby.
Q6
Which type of work permits are required to weld inside the LIN tank?
Hot, Release and Entry work permits.
<C>+
Hot, Cold and Entry work permits.
Hot, Cold and Release work permits.
Cold, Release and Entry work permits.
Q7
After lock out an equipment of power circuit what must you have to check?
Equipment work smoothly.
Main breaker in "OFF" position.
<C>+
The equipment should not start.
none of above.
Q8
What must a fire watch carry with him during a hot work in remote area?
3 in 1 gas monitor.
Portable radio.
<C>+
Fire extinguisher.
Valve key.
Q9
Hot work is not permitted when a combustible gas test limit above?
<C>+
0.0 LEL.
0.5 LEL.
1.0 LEL.
10.0 LEL.
Q10
What is the high O2 alarm in 3 in 1 gas detector?
<C>+
23.5 %.
21 %.
19.5%.
99.8 %.
Q11
When we follow the fire extinguisher check list?
Daily.
<C>+
Monthly.
In 03 months.
Duty of fire department.
Q12
What should operator carry with him at fuel gas area?
<C>+
Valid gas tester.
Valve key.
Field log sheet.
Mobile phone.
Q13
If car engine stopped near fuel gas what should you do?
<C>+
Do not restart it unless take a gas test.
Restart the car.
Call maintenance.
Leave the area.
Q14
Before start any equipment after maintenance?
<C>+
Ensure all work permit are closed.
Check sub station.
Call maintenance.
None of above.
Q15
Found electrical technician working with an expired work permit?
<C>+
Stop the work and ask the technician to extend the permit from issuer.
Complete the job while taking new permit.
Allow him to continue his job.
In this condition permit can be issue after job completion.
Q16
Before handed over LIN tank to the maintenance we have to?
Minimize the level of LIN.
<C>+
Purging of the LIN tank.
Open the manhole.
Start the LIN pump.
Q17
What is the safest way to climb the ladder?
1 point contact
2 point contact
<C>+
3 point contact
4 point contact
Q18
For how long work permit can be extended?
8 hours.
12 hours.
<C>+
16 hours.
24 hours.
Q19
If you notice RED tiles in the deep excavation what would that indicate to you?
<C>+
Electrical cables.
Product lines.
Cooling water pipes.
LEL.
Q20
What kind of hazard involved in handling of LIN truck?
Oxygen enrichment atmosphere.
<C>+
Oxygen deficient atmosphere.
Slippery hazard.
Product splash.
Q21
Who is responsible for activating stop work alarm in an emergency?
Field operator.
<C>+
Console operator.
Shift supervisor.
PRSS.
Q22
What kind of hazard is caused by HP steam?
<C>+
Heat burns.
Head injury.
Cancer.
Cold burns.
Q23
What is meant by SIS?
Safety inferior system.
<C>+
Safety instrumented system.
Secure instrument system.
Safety involved system.
Q24
Why hydrogen sulfide gas settles at the lower level of floor?
<C>+
Because H2S heavier than air.
Because H2S lighter than air.
Because H2S heavier than water.
Because H2S lighter than water.
Q25
What is meant by HAZMAT?
<C>+
Hazardous material.
Water.
GAN product.
Chemicals.
Q26
Who will be the initial flag man in an emergency?
Security.
SSV.
Fire commander.
<C>+
Field operator.
Q27
In case of fire in the area, where will be incident commander post?
HOT zone.
Warm zone.
<C>+
Cold zone.
Any safe location.
Q28
If DCS receive combustible gas leak alarm what will be your action?
Immediate inform to area operator.
Immediate inform to SSV.
Update alarm status to fire department.
<C>+
All are correct.
Q29
In your area if you see RED light is blinking what does it mean?
<C>+
Combustible gas present in the area.
Toxic gas present in the area.
GAN product leaking.
All above.
Q30
In fire "MCP" what stand for?
Man call point.
Minimum call point.
Maximum call point.
<C>+
Manual call point.
Q31
When local power dip or failure occurs make sure the EDG is?
Running and power delivering to all running equipment's.
Running and power delivering to compressors.
<C>+
Running and power delivering to UPS and area lighting.
Running and power delivering to SSF unit.
Q32
Work permit certification is valid for?
4 years
<C>+
2 years
5 years
1 year
Q33
If instrument air failure for (PV-2307-A/B) how to control high network pressure or what will be your
immediate action?
control network pressure by MOV.
<C>+
control network pressure through bypass valve.
start diesel engine driven pump.
All are correct.
Q34
It safe to perform maintenance on a system that has been depressurized to 0.4 kg/cm2.
True.
<C>+
False.
Depend on maintenance activity.
None of above.
Q35
Which of following decreases hydrocarbon contains in LOX?
<C>+
LOX purge.
TPSA.
Cooling water.
Trip override.
Q36
What are the cause of a plant shut down?
By LCP.
By PLC.
By DCS.
<C>+
All of above.
Q37
What is cold box purge?
<C>+
To stop moisture in the atmosphere air freezing out on the cold surface?
To improve compressor efficiency.
To improve GAN production.
None of above.
Q38
What is UEL?
Ultra explosive limit.
<C>+
Upper explosive limit.
Unique explosive limit.
Upper energy limit.
Q39
Emergency shut down (ESD) trips shall be reset?
<C>+
Upon addressing the root cause of trip.
Without investigation.
Automatically.
None of above.
Q40
What is the function of gas detectors?
<C>+
To detect LEL, H2S.
To detect N2, moisture.
To detect air.
To detect CO2.
Q1
If pump need electrical PM check what should be the action prior to hand over?
Energized & Unlock.
lockout & Hold tag.
Drain & Hold tag.
<C>+
De-energized, Lockout & Hold tag.
Q2
What will be the safety precaution for a gas tester when he has to enter a confined space for gas test.
<C>+
SCBA, safety harness, life line & standby man.
Wind direction & safety harness.
Long rope & Standby man.
Safety harness, standby man.
Q3
How are hazardous gases from tanks and cofined spaces tested safely using a 3 in 1 gas monitor?
using multi dragger tube.
Using W sniffer gas tester.
<C>+
Using a tube extension and pump.
Using high pressure tube.
Q4
In case there is a huge fire water leak which affect the network pressure, what action should be taken?
Stop fire pump and call maintenance to repair the leak.
<C>+
Inform PRSS and use #47 to announce the leak in order to determine leak location and stop any hot work till
problem rectified.
Inform PRSS and use #47 to announce the leak and start standby pump to maintain network pressure..
Start standby pump and wait for maintenance support.
Q5
Who is responsible during emergency for evacuating?
Fire chief.
<C>+
SSV.
Medical crew.
PRSS.
Q6
Identify a safe way to remove fammable or hazardpus material from inside a confined space?
De-salting.
<C>+
Purging.
Backfilling.
washing by water.
Q7
Fire watch should leave the work site if job completed after?
2 hrs.
<C>+
30 minutes.
Same time.
None of above.
Q8
Which safety device will be useful for seeking help in case of fire in field area?
<C>+
MCP (manual call points).
Fire hydrants.
Fire monitors.
SCBA.
Q9
Best way to identify the wind direction in fuel gas area?
Go to fuel gas area and check.
<C>+
Wind socks or feel on the face.
Go to check inside PIB-61.
Ask fire department.
Q10
Which is the best direction to stay in case of gas leak in the area?
<C>+
Stay up wind.
Stay down wind.
Run to PIB-61.
Stay at the same location.
Q11
What to do in case console operator request for gas test to identify the gas leak location?
Go with gas tester and report.
Most of the time false alarm comes and we can response slowly.
<C>+
wear SCBA and do the gas test immediately.
Delegare the job to apprentice to train him.
Q12
In case a cotractor had a severe injury?
No action.
<C>+
Call 911 and report an emergency for seeking medical help.
Call 119 and report an emergency for seeking medical help.
Try to mobilize the person.
Q13
What is the best way to inform the location of injured person in a plant area to emergency services?
<C>+
By informing grid location.
By informing plant name.
By informing equipment number.
By informing PIB number.
Q14
How many injured victims can fit into one Petrorabigh ambulance?
2
<C>+
1
3
4
<T>
MC
<Q>
Identify three types of confined space hazards.
<D>
safety
<C>
Electricity, heart attack and waste material.
<C+>
Atmospheric, health and physical.
<C>
Sunburn, health and waste material.
<C>
Hose failure, physical and climatic.
<T>
MC
<Q>
Which of the following excavations are considered confined spaces? Select All items that apply
<D>
safety
<C>
If it is more than 1 m
<C+>
If it is more than 1.2 m
<C>
If it is equal 1 m
<C>
If it is equal 1.1
<T>
MC
<Q>
What must the fire watch be?
<D>
safety
<C+>
Trained
<C>
ESO man
<C>
Security man
<C>
Maintenance
<T>
MC
<Q>
what type of confined space hazards are oxygen deficiency or enrichment ,flammable gases and inert gases or
vapors?
<D>
safety
<C+>
Atmospheric.
<C>
Physical.
<C>
PPE hazards.
<C>
Toxic.
<T>
MC
<Q>
DURING HOT PERMIT WE SHOULD COVER SEWERS AROUND?
<D>
safety
<C>
100 FEET
<C>
750 FEET
<C+>
75 FEET
<C>
1000 FEET
<T>
MC
<Q>
What can a health hazard inside a confined space?
<D>
safety
<C>
Compressed air .
<C>
Electrical equipment.
<C>
Low light levels.
<C+>
Hydrogen sulfide.
<T>
MC
<Q>
Where do hazardous process residues found in confined spaces come from?
<D>
safety
<C>
Coating failure.
<C>
Welding machines.
<C+>
Sludge or scale deposits.
<C>
installing blinds.
<T>
MC
<Q>
What kind of hazards are welding machines, scaffolding, electrical equipment, heavy equipment or vehicles?
<D>
safety
<C+>
Physical.
<C>
Atmospheric.
<C>
Toxic.
<C>
Unusual.
<T>
MC
<Q>
What should be done whenever a build up of toxic or flammable material could happen in a confined space
while workers are inside?
<D>
safety
<C>
Secondary gas detection.
<C>
Gas prevention.
<C+>
Continuous gas monitoring.
<C>
Nitrogen purging.
<T>
MC
<Q>
What must the volt rating be for electric lighting used inside a confined space?
<D>
safety
<C+>
25 volts or less.
<C>
70 volts.
<C>
110 volts or less.
<C>
220 volts.
<T>
MC
<Q>
What is the correct angle to use when placing a ladder?
<D>
safety
<C+>
75 degrees or 4-to-1 slope.
<C>
90 degrees or 4-to-1 slope.
<C>
75 degrees or 5-to-1 slope.
<C>
10 degrees or 3-to-1 slope.
<T>
MC
<Q>
What must workers wear they are being lifted in an elevating work platform basket?
<D>
safety
<C>
Orange vest.
<C>
Tag lines.
<C+>
Safety harness.
<C>
Face shield.
<T>
MC
<Q>
What problems might you find during a ladder inspection?
<D>
safety
<C>
Damaged platform unit.
<C>
Damaged grounding straps.
<C+>
Missing , damaged or loose parts.
<C>
Missing toe boards and top rails.
<T>
MC
<Q>
Identify a hazard you might find when inspecting a scaffold.
<D>
safety
<C>
Base plates are supported by sills
<C>
The safety harness is missing.
<C+>
The platform is not fully planked.
<C>
Base plates are in good condition.
<T>
MC
<Q>
What problems might you find when inspecting scaffold planks?
<D>
safety
<C>
The wood has not been painted.
<C>
They are made from lumber.
<C>
Big caging or frayed strands.
<C+>
The wood is decayed or cracked.
<T>
MC
<Q>
Why is a hot work permit required for abrasive blasting?
<D>
safety
<C>
It creates extremely high temperatures.
<C+>
It causes An ignition source.
<C>
A bonding system is not used.
<C>
A fire watch is not required.
<T>
MC
<Q>
What must workers do while working in high noise areas?
<D>
safety
<C>
Have a radio with them.
<C>
Install sound insulation.
<C>
Shut down all noisy equipment.
<C+>
Wear ear plugs or muffs.
<T>
MC
<Q>
what is the best way to be sure a compressed gas cylinder is safe to use?
<D>
safety
<C+>
Inspect it for defects.
<C>
Lay it on its side.
<C>
Turn it upside down.
<C>
Hammer it on the side.
<T>
MC
<Q>
Identify the best way to prevent compressed air hoses from injuring workers.
<D>
safety
<C>
Install barricades around the area.
<C+>
Inspect them and install safety wire.
<C>
Install warning signs in the area.
<C>
Warp them tape or plastic.
<T>
MC
<Q>
Identify a major hazard that can be caused by abrasive blasting.
<D>
safety
<C>
Exposure to toxic vapors.
<C+>
Compressed air hoses can fail.
<C>
hydrogen sulfide gas.
<C>
fires from flammable vapors.
<T>
MC
<Q>
If you inspect a compressed air hose and find a large cut, what should you do?
<D>
safety
<C+>
Stop work until it is repaired.
<C>
Lower the air pressure and finish the job.
<C>
Write the problem on the work permit.
<C>
Wrap it with strong tape or plastic.
<T>
MC
<Q>
What can happen to a worker who does not wear personal protective equipment when spray-painting?
<D>
safety
<C>
Asbestos poisoning
<C>
Severe back or spine injury.
<C+>
Exposure to toxic material.
<C>
Hearing loss and foot injury.
<T>
MC
<Q>
Identify two major hazards when using spray-painting equipment.
<D>
safety
<C>
Static electricity and exploding paint cans.
<C+>
Exposure to flammable or toxic vapors.
<C>
Ground faults flammable gas.
<C>
Tripping hazards and electric shock.
<T>
MC
<Q>
Abrasive blasting requires which type of safety equipment to be used?
<D>
safety
<C>
Foot and skin protection.
<C>
skin and back protection.
<C>
hearing protection and eye protection.
<C+>
Eye , skin and respiratory protection.
<T>
MC
<Q>
What is H2S range in LTX.310?
<D>
cost control
and profit
miximization
<C>
0 - 100
<C+>
0 - 999
<C>
0 - 1000
<C>
0 - 99
<T>
MC
<Q>
Identify three types of confined space hazards.
<D>
safety
<C>
Electricity, heart attack and waste material.
<C+>
Atmospheric, health and physical.
<C>
Sunburn, health and waste material.
<C>
Hose failure, physical and climatic.
<T>
MC
<Q>
Which of the following excavations are considered confined spaces? Select All items that apply
<D>
safety
<C>
If it is more than 1 m
<C+>
If it is more than 1.2 m
<C>
If it is equal 1 m
<C>
If it is equal 1.1
<T>
MC
<Q>
Who goes on the joint site inspection?
<D>
safety
<C>
SH
<C>
Only receiver.
<C>
Only issuer
<C+>
The issuer and receiver
<T>
MC
<Q>
What do we call the person who is required to be at a job site because of special skill he has?
<D>
safety
<C+>
Stand by man
<C>
cleaner man
<C>
ESO man
<C>
Security man
<T>
MC
<Q>
What can a health hazard inside a confined space?
<D>
safety
<C>
Compressed air .
<C>
Electrical equipment.
<C>
Low light levels.
<C+>
Hydrogen sulfide.
<T>
MC
<Q>
Where do hazardous process residues found in confined spaces come from?
<D>
safety
<C>
Coating failure.
<C>
Welding machines.
<C+>
Sludge or scale deposits.
<C>
installing blinds.
<T>
MC
<Q>
Fire watch must check the work site to make sure that :
<D>
safety
<C>
Location of tags is correct
<C>
Operation is going on normally
<C>
contractor are working
<C+>
All safety precautions Have been taken before start the work
<T>
MC
<Q>
The purpose of lockout & tag-out procedure is to:
<D>
safety
<C>
Show that equipment is in service.
<C>
Clarify that job has been done.
<C>
Energize an equipment.
<C+>
Identify that equipment is out of service and being under maintenance.
<T>
MC
<Q>
What is the best location for you when you want to take gas test inside vessel or tank?
<D>
safety
<C>
from top
<C+>
From outside by using tubing.
<C>
from in side vessel
<C>
from bottom
<T>
MC
<Q>
From where do you take a gas test for pig tank?
<D>
safety
<C>
From top only
<C>
From bottom only
<C+>
From top, middle and bottom.
<C>
Ask SH
<T>
MC
<Q>
Why should gas test be taken before entering on excavation?
<D>
safety
<C+>
Toxic or flammable gas could be present
<C>
Gas test prevent side wall collapse
<C>
To decide which excavation machine to use
<C>
To make sure the oxygen level is mot over 20%
<T>
MC
<Q>
AT WHAT HEIGHT IN SCAFFOLDING WEARING FULL BODY PROTECTIONS?
<D>
safety
<C+>
1.8 M
<C>
2.8 M
<C>
30 M
<C>
6 M
<T>
MC
<Q>
BEFORE TOUCHING ANY ELECTRICAL BREAKER WE SHOULD?
<D>
safety
<C>
TAG-OUT
<C+>
DE-ENERGIZE
<C>
DE-PRESSURIZE
<C>
RELEASE
<T>
MC
<Q>
What gas test should taking before tank entry?
<D>
safety
<C>
CL2
<C>
O2
<C>
LEL
<C+>
O2 & combustible
<T>
MC
<Q>
In LTX310 what is the LEL range?
<D>
safety
<C+>
0 - 100%
<C>
0 - 30 %
<C>
0 - 200 %
<C>
0 - 10 %
<T>
MC
<Q>
How long battery last in LTX.310?
<D>
safety
<C>
4 hours
<C>
16 hours
<C+>
10 hours
<C>
6 hours
<T>
MC
<Q>
What must a fire watch carry with him during hot work in remote area?
<D>
safety
<C>
3 in 1 gas monitor
<C>
fire extinguisher
<C>
Scott air pack
<C+>
Bravo
<T>
MC
<Q>
When is a tank with a floating roof considered a confined space? Select ALL item that apply
<D>
process plant operation
<C>
When the roof is 0.5 meter below the level of the rim.
<C+>
When the roof is 1.0 meter below the level of the rim.
<C>
When the roof is 1.5 meter below the level of the rim.
<C>
When the roof is 2.0 meter below the level of the rim.
<T>
MC
<Q>
DURING WORK IN BLOW DOWN AREA CHECK FOR?
<D>
process plant operation
<C>
LEL / O2
<C>
O2
<C>
H2S
<C+>
H2S / LEL
<T>
MC
<Q>
What must you check before inter B/D Area?
<D>
process plant operation
<C>
water leak
<C>
connections
<C+>
gas test & H2S
<C>
work permit receiver
<T>
MC
<Q>
HOW MANY SAMPLE FOR THE CERTIFICATE TANK?
<D>
process plant operation
<C>
ALL OVER
<C>
10 SAMPLE
<C+>
TOP / MIDDLE / BOTTOM
<C>
12 SAMPLE
<T>
MC
<Q>
WHAT IS THE SETTLING TIME OF CRUDE OIL TANK?
<D>
process plant operation
<C>
16 HR'S.
<C+>
24 HR'S.
<C>
8 HR'S.
<C>
12 HR'S.
<T>
MC
<Q>
What type of fire extinguisher in side substation?
<D>
process plant operation
<C+>
CO2
<C>
dry chemicals
<C>
water
<C>
halon
<T>
MC
<Q>
What additional when handling chemicals?
<D>
process plant operation
<C>
safety shoes - hat
<C>
apron - gloves
<C>
face shield
<C+>
goggle & rubber gloves
<T>
MC
<Q>
WHAT TYPE OF STEAM USE FOR V.10 IN PH.21?
<D>
process plant operation
<C>
LP-STEAM
<C+>
HP-STEAM
<C+>
MP-STEAM
<C>
A &C
<T>
MC
<Q>
WHAT IS THE PRESSURE OF MP-STEAM?
<D>
process plant operation
<C>
10 KG/CM2
<C+>
20 KG/CM2
<C>
60 KG/CM2
<C>
40 KG/CM2
<T>
MC
<Q>
WHAT IS THE JET FUEL TRANSFER PUMP?
<D>
process plant operation
<C>
P.51
<C>
P.02
<C+>
P.52
<C>
P.54
<T>
MC
<Q>
WHAT IS MAX. LEVEL OF CRUDE OIL TANKS?
<D>
process plant operation
<C>
18.0 M
<C>
20.0 M
<C+>
16.5 M
<C>
15.0 M
<T>
MC
<Q>
WHAT IS LOW. LEVEL OF CRUDE OIL TANKS?
<D>
process plant operation
<C>
1.3 M
<C>
2.0 M
<C>
5.0M
<C+>
2.5 M
<T>
MC
<Q>
WHAT IS THE NORMAL TEMP. OF FUEL OIL PRODUCT?
<D>
process plant operation
<C>
50 - 100 C
<C+>
70 - 90 C
<C>
20 - 30 C
<C>
0 - 100 C
<T>
MC
<Q>
FUEL OIL to tanks 101,102&103 come from?
<D>
process plant operation
<C>
CDU UNIT
<C>
YANBO
<C+>
VDU UNIT
<C>
AMINE UNIT
<T>
MC
<Q>
Domestic gasoline is blended and stored in?
<D>
process plant operation
<C>
71&72
<C>
236&237
<C>
7&10
<C+>
61&62
<T>
MC
<Q>
What is the Design Pressure for the TANK S01 SPHERE?
<D>
process plant operation
<C>
20 KG/CM2
<C>
30 KG/CM2
<C+>
13 KG/CM2
<C>
40 KG/CM2
<T>
MC
<Q>
LPG to hydrogen unit using?
<D>
process plant operation
<C>
P-15 A/B
<C>
P-16 A/B
<C>
P-20 A/B
<C+>
P-11 A/B
<T>
MC
<Q>
Howe many gasoline blinder do we have?
<D>
process plant operation
<C>
One blinder
<C+>
Tow blinders
<C>
Three blinders
<C>
Five blinders
<T>
MC
<Q>
Howe many Grades of gasoline do we have?
<D>
process plant operation
<C+>
Three grids
<C>
Tow grids
<C>
One grid
<C>
seven grids
<T>
MC
<Q>
Witch tank are we using in ACID GAS FLARE to help in fairing?
<D>
process plant operation
<C>
240&241
<C>
D-101&102
<C>
S-01
<C+>
236&237
<T>
MC
<Q>
WHAT IS P.04 A&B Charge to?
<D>
process plant operation
<C>
FEEDING H2 UNIT
<C>
FEEDING KEROSENE UNIT
<C+>
FEEDING NAPHTHA MEROX
<C>
FEEDING CDU UNIT
<T>
MC
<Q>
Export gasoline is blended and stored in?
<D>
process plant operation
<C>
71&72
<C>
236&237
<C+>
7&10
<C>
61&62
<T>
MC
<Q>
What is the product stored in tank 104?
<D>
process plant operation
<C>
CDU RESIDUE
<C>
DIESEL
<C+>
VGO
<C>
FUEL OIL
<T>
MC
<Q>
What is the capacity of tank 201?
<D>
process plant operation
<C>
5000 M3
<C>
8000 M3
<C+>
2000 M3
<C>
1200 M3
<T>
MC
<Q>
RVP stand for what?
<D>
process plant operation
<C>
Rainwater basin
<C+>
Reid vapor pressure
<C>
Run down
<C>
Revolutions per minute
<T>
MC
<Q>
HOW MANY SAMPLE FOR THE CERTIFICATE TANK?
<D>
process plant operation
<C>
ALL OVER
<C>
10 SAMPLE
<C+>
TOP / MIDDLE / BOTTOM
<C>
12 SAMPLE
<T>
MC
<Q>
WHAT IS THE SETTLING TIME OF CRUDE OIL TANK?
<D>
process plant operation
<C>
16 HR'S.
<C+>
24 HR'S.
<C>
8 HR'S.
<C>
12 HR'S.
<T>
MC
<Q>
Domestic gasoline is blended and stored in?
<D>
process plant operation
<C>
71&72
<C>
236&237
<C>
7&10
<C+>
61&62
<T>
MC
<Q>
WHER IS THE LOCATION OF P-0009A/B MIX-C4?
<D>
process plant operation
<C+>
AT PH-5
<C>
AT PH-12
<C>
AT PH-1
<C>
AT PH-17
<T>
MC
<Q>
WHAT IS THE MAXIMUM OPERATING LEVEL OF SPHARE TK-240?
<D>
process plant operation
<C+>
15.5 m
<C>
18.5 m
<C>
21 m
<C>
10 m
<T>
MC
<Q>
WHAT IS THE NORMAL TEMPERATURE OF ACID VESSEL-03 BLOW DOWN AREA?
<D>
process plant operation
<C+>
FROM 70C° TO 90C°
<C>
FROM 10 C° TO 90 C°
<C>
FROM 100 C° TO 900 C°
<C>
FROM 30 C° TO 80 C°
<T>
MC
<Q>
FROM WHICH SIDE DOES THE INLET FILLING LINE CONNECTED TOTK -201 ?
<D>
process plant operation
<C+>
FROM THE TOP SIDE
<C>
FROM THE BOTTOM SIDE
<C>
FROM THE SENTRAL SIDE
<C>
FROM THE TOP AND BOTTOM SIDE
<T>
MC
<Q>
WHAT YOU WILL DO IF YOU SEE A DISCHARG PRESSURE LINE OF A PUMP COMES LITTLE DOWN NOT AS
NORMAL ?
<D>
process plant operation
<C+>
INFORM TFCR AND CLOSE ON THE DISCHARGE VALVE.
<C>
START THE STAND BY PUMP
<C>
SWITCH OVER THE TANK
<C>
STOP THE PUMP
<T>
MC
<Q>
WHATE SHOULD BE DONE IF V-03 ACID KNOCK OUT DRUM BLOW DOWN AREA HAVE LOW TEMPERATURE ?
<D>
process plant operation
<C+>
OPEN THE INLET LOW STEAM COIL
<C>
OPEN THE INLET MEDIUM STEAM COIL
<C>
CLOSE THE INLET LOW STEAM COIL
<C>
CLOSE THE INLET MEDIUM STEAM COIL
<T>
MC
<Q>
WHATE SHOULD BE DONE IF LP KNOCK OUT DRUM DOOO3 BLOW DOWN AREA HAVE LOW TEMPERATURE ?
<D>
process plant operation
<C+>
OPEN THE INLET MEDIUM STEAM COIL
<C>
CLOSE THE INLET MEDIUM STEAM COIL
<C>
NOTHING TO BE DONE
<C>
OPEN THE INLET LOW STEAM COIL
<T>
MC
<Q>
Identify a safe way to remove flammable or hazardous material from inside a confined space.
<D>
theories and plant operations
<C>
De-salting.
<C+>
Purging.
<C>
Spiking.
<C>
Backfilling.
<T>
MC
<Q>
What is the best way to ventilate a vertical vessel?
<D>
theories and plant operations
<C>
Use natural ventilation.
<C>
Blow air in at the bottom and out at the top.
<C>
Blow air out at the side man ways.
<C+>
Blow air out at the bottom.
<T>
MC
<Q>
What are the authorized methods of isolating a confined space for entry?
<D>
theories and plant operations
<C>
Fill all lines with water.
<C>
Fill the space with nitrogen.
<C>
Close all valves to the space.
<C+>
Install blinds or physical disconnection.
<T>
MC
<Q>
What are the authorized methods of isolating a confined space for entry?
<D>
theories and plant operations
<C>
Fill all lines with water.
<C>
Fill the space with nitrogen.
<C>
Close all valves to the space.
<C+>
Install blinds or physical disconnection.
<T>
MC
<Q>
WHAT IS THE FIRST ACTION TO CHECK RELIEF VALVE IN-SERVICE?
<D>
theories and plant operations
<C>
OPEN DOWN STREAM & CARD SEAL
<C>
OPEN UP STREAM & CARD SEAL
<C+>
OPEN UP/DOWN STREAM & CARD SEAL
<C>
NO NEED TO OPEN UP/DOWN STREAM ONLY CARD SEAL
<T>
MC
<Q>
IF PUMP UNDER ELECT. PM CHECK WE SHOULD?
<D>
theories and plant operations
<C>
ENERGIZED - UNLOCK
<C>
LOCKOUT & HOLD TAG
<C>
DRAIN - HOLD TAG
<C+>
DE-ENERGIZED - LOCKOUT & HOLD TAG
<T>
MC
<Q>
IF FLOATING ROOF TANK LOW LEVEL FIRST TO CHECK IS?
<D>
theories and plant operations
<C>
CL2
<C>
O2 / LEL
<C+>
H2S
<C>
LEL
<T>
MC
<Q>
DURING STEAM TRAP CHECK YOU SHOULD WERE?
<D>
theories and plant operations
<C>
SAFETY HAT
<C+>
GOGGLES
<C>
FACE SHIELD
<C>
RUBBER GLOVES
<T>
MC
<Q>
WHAT IS THE ADDITIONAL PROTECTIVE DURING TANK ENTRY IN FLOATING G ROOF TANK?
<D>
theories and plant operations
<C>
GAS MASK
<C>
AIR DUST
<C+>
Scott air pack
<C>
RUBBER GLOVES
<T>
MC
<Q>
WHAT IS THE LOCATION OF LS.82?
<D>
theories and plant operations
<C>
WWTP
<C>
substation
<C>
BLOW DOWN AREA
<C+>
NEAR CONTROL ROOM
<T>
MC
<Q>
WHAT IS THE LOCATION OF LS.84?
<D>
theories and plant operations
<C>
substation
<C+>
BLOW DOWN AREA
<C>
NEAR CONTROL ROOM
<C>
WWTP
<T>
MC
<Q>
Emergency shut dawn (ESD) System UP TO 24 HOURS to be Authorized By?
<D>
theories and plant operations
<C+>
SH/DSH or PRSS during off hours.
<C>
Deputy section head
<C>
manger
<C>
Shift Supervisor (SSV)
<T>
MC
<Q>
Emergency shut dawn (ESD) to be Initiated By?
<D>
theories and plant operations
<C+>
Shift Supervisor (SSV)
<C>
Deputy section head
<C>
manger
<C>
PRSS
<T>
MC
<Q>
Emergency shut dawn (ESD) to be Initiated By?
<D>
theories and plant operations
<C+>
Shift Supervisor (SSV)
<C>
Deputy section head
<C>
manger
<C>
PRSS
<T>
MC
<Q>
Emergency shut dawn (ESD) MORE THAN 72 HRs approved by?
<D>
theories and plant operations
<C+>
PROP. Dept. Manager,TSD Manager,ENG Manager and CSFPD Manager
<C>
PROP. Dept. Manager only
<C>
TSD Manager,
<C>
ENG Manager and CSFPD Manager
<T>
MC
<Q>
Emergency shut dawn (ESD) MORE THAN 24 HRs UP TO 72 HRs approved by?
<D>
theories and plant operations
<C>
Supv. Operator
<C>
PRSS
<C+>
Proponent Department Manager or PRSS during off hours
<C>
Deputy section head
<T>
MC
<Q>
What is Emergency shut dawn (ESD) Purpose?
<D>
theories and plant operations
<C+>
To prevent equipment from damage
<C>
To list damage equipment
<C>
identify equipment found in the Yard
<C>
To prevent equipment from collapse
<T>
MC
<Q>
DURING FUEL OIL SAMPLING WERE?
<D>
theories and plant operations
<C+>
GOGGLES & RUBBER GLOVES
<C>
COVERALL & SAFETY HAT
<C>
SAFETY SHIELD
<C>
SAFETY SHOES
<T>
MC
<Q>
Who will supervise locks cutting?
<D>
theories and plant operations
<C+>
PRSS
<C>
operation engineer
<C>
suction head
<C>
shift supervisor
<T>
MC
<Q>
Each maint. crew Before start work should?
<D>
theories and plant operations
<C>
wait for loss prevention
<C>
take break time
<C>
inform department head
<C+>
install their own lock & tag
<T>
MC
<Q>
How frequently take gas test during tank cleaning?
<D>
theories and plant operations
<C>
Twice a shift
<C>
every 1 hour
<C+>
every 2 hours
<C>
one a shift
<T>
MC
<Q>
Where is the location of Emergency shut dawn (ESD)?
<D>
theories and plant operations
<C>
supv. Office
<C>
substation
<C+>
control room
<C>
admin area
<T>
MC
<Q>
What should be done when vehicle engine stop?
<D>
theories and plant operations
<C>
shut down the area before attempting a restart
<C+>
gas test the area before attempting
<C>
try restarting the vehicle
<C>
have the vehicle towed from the area
<T>
MC
<Q>
Who identify the location to be locked out when equipment been isolated?
<D>
theories and plant operations
<C+>
work permit Issuer
<C>
work permit receiver
<C>
craftsman
<C>
welder
<T>
MC
<Q>
How long fire watch stand after job completed?
<D>
theories and plant operations
<C>
15 minute
<C>
20 minute
<C>
25 minute
<C+>
30 minute
<T>
MC
<Q>
Which type of information can you find in a Chemical Hazard Bulletin?
<D>
operation trouble shooting
<C+>
Which type of information can you find in a Chemical Hazard Bulletin?
<C>
The causes of most major chemical accidents
<C>
Which chemicals are stored in the storehouse.
<C>
How and where the chemical is stored.
<T>
MC
<Q>
WHAT IS THE FUNCTION OF THE ANTI-STATIC 450?
<D>
operation trouble shooting
<C+>
TO PREVENT BUILDING UP STATIC ELECTRICITY
<C>
TO ACCUMULATE BUILDING UP STATIC ELECTRICITY
<C>
TO INCREASE BUILDING UP STATIC ELECTRICITY
<C>
TO PREVENT BUILDING UP CURRANT ELECTRICITY
<T>
MC
<Q>
IDENTIFY IF THE CONCENTRATION OF THE CONDUCTIVITY HIGH. WHAT IS YOUR ACTION?
<D>
operation trouble shooting
<C>
OPEN BOTTOM SUCTION - LOW FLOW
<C>
INCREASE THE STROKE OF THE PUMP
<C>
ISOLATE - DEPRESSURIZE - BLIND - CLEAN & GAS TEST
<C+>
REDUCE THE STROKE OF THE PUMP
<T>
MC
<Q>
IDENTIFY IF THE CONCENTRATION OF THE CONDUCTIVITY LOW. WHAT IS YOUR ACTION?
<D>
operation trouble shooting
<C>
OPEN BOTTOM SUCTION - LOW FLOW
<C+>
INCREASE THE STROKE OF THE PUMP
<C>
REDUCE THE STROKE OF THE PUMP
<C>
ISOLATE - DEPRESSURIZE - BLIND - CLEAN & GAS TEST
<T>
MC
<Q>
WHAT IS YOUR ACTION IF DRAIN PUMP LEAKING?
<D>
operation trouble shooting
<C>
START - OPEN - DRIN & ISOLATE
<C>
KEEP IT RUNNING
<C+>
STOP - CLOSE - DRIN & ISOLATE
<C>
A & C
<T>
MC
<Q>
WHAT IS YOUR ACTION IF MECH. SEAL LEAKING?
<D>
operation trouble shooting
<C>
KEEP PUMP RUNNING & INFORM THE SUPV.
<C+>
STOP THE PUMP - ISOLATE & DEENERGIZE
<C>
INSTALL HOLD TAG
<C>
CALL THE FIRE WATCH
<T>
MC
<Q>
WHAT IS YOUR ACTION IF LIFT PUMP LEAKING?
<D>
operation trouble shooting
<C>
CLOSE - OPEN VENT
<C>
Call SO & STOP WORK
<C>
INFORM FIRE DEPARTMENT
<C+>
STOP & ISOLATE
<T>
MC
<Q>
WHAT TYPE OF SMOKE DETECTORS USE IN BLOW DOWN & LPS AREA?
<D>
operation trouble shooting
<C+>
GAS
<C>
HEAT
<C>
SMOKE
<C>
FLAME
<T>
MC
<Q>
HOW OFTEN SHOULD CHECK FLAMMABLE GAS DETECTORS?
<D>
operation trouble shooting
<C>
DAILY
<C>
MONTHLY
<C+>
WEEKLY
<C>
3 MONTH
<T>
MC
<Q>
WHERE CAN YOU FIND CHEMICALS INSTRUCTION HAZARDS?
<D>
operation trouble shooting
<C>
CHB - Chemical Hoover board
<C+>
CHB - Chemical Hazard Bulletins
<C>
CHB - Chemical Hazard Petroleum
<C>
CHB - Control Hazard Bulletins
<T>
MC
<Q>
Washing in case of chemical contact take about?
<D>
operation trouble shooting
<C>
10 minute
<C+>
15 minute
<C>
20 minute
<C>
30 minute
<T>
MC
<Q>
What is your action if goggle were damage when handling chem.?
<D>
operation trouble shooting
<C+>
stop work & replace
<C>
continuo the work
<C>
wear face shield
<C>
stop work & leave the area
<T>
MC
<Q>
Before entering isolated vessel containing chem. & corrosive liquid it must be?
<D>
operation trouble shooting
<C>
X-Ray
<C>
pumped
<C>
light off
<C+>
water wash
<T>
MC
<Q>
What is your action if large hydrocarbon leak?
<D>
operation trouble shooting
<C>
evacuate to assembly point
<C+>
Call SO & STOP WORK
<C>
continue the work
<C>
stand down wind
<T>
MC
<Q>
When disaster siren test?
<D>
operation trouble shooting
<C+>
weekly
<C>
daily
<C>
monthly
<C>
every shift
<T>
MC
<Q>
WHAT IS YOUR ACTION IF MECH. SEAL LEAKING?
<D>
operation trouble shooting
<C>
KEEP PUMP RUNNING & INFORM THE SUPV.
<C+>
STOP THE PUMP - ISOLATE & DEENERGIZE
<C>
INSTALL HOLD TAG
<C>
CALL THE FIRE WATCH
<T>
MC
<Q>
Where do we inject the anti oxcdinate ?
<D>
operation trouble shooting
<C+>
with gasoline blend
<C>
with naphtha product
<C>
with gas oil
<C>
with fuel oil
<T>
MC
<Q>
WHERE IS THE LOCATION OF S.STATION # 52?
<D>
operation trouble shooting
<C+>
NEAR TO FLARE AREA
<C>
BESIDE CCR1
<C>
NEAR TO SLOP TANKS
<C>
ROAD # K PIPE WAY
<T>
MC
<Q>
How would the issuer know what precautions to take if the temperature inside a confined space is too high?
<D>
operation trouble shooting
<C+>
Call Industrial Hygiene.
<C>
Check the wind speed.
<C>
Ask a weatherman.
<C>
Read the CHB
<T>
MC
<Q>
What must happen if the standby man has to leave the area while workers are inside a confined space?
<D>
operation trouble shooting
<C>
An alarm system must be available.
<C>
The work permit must be cancelled.
<C+>
Workers must get out of the space.
<C>
At least two workers must work together.
<T>
MC
<Q>
What must the confined space standby man do if he detects an unsafe condition or changes in the workers
behavior?
<D>
operation trouble shooting
<C>
Leave to get a foreman.
<C+>
Cancel the work permit.
<C>
Sound a general alarm.
<C>
Evacuate the workers.
<T>
MC
<Q>
How would the issuer know what precautions to take if the temperature inside a confined space is too high?
<D>
operation trouble shooting
<C+>
Call Industrial Hygiene.
<C>
Check the wind speed.
<C>
Ask a weatherman.
<C>
Read the CHB
<T>
MC
<Q>
What must happen if the standby man has to leave the area while workers are inside a confined space?
<D>
operation trouble shooting
<C>
An alarm system must be available.
<C>
The work permit must be cancelled.
<C+>
Workers must get out of the space.
<C>
At least two workers must work together.
<T>
MC
<Q>
What must the confined space standby man do if he detects an unsafe condition or changes in the workers
behavior?
<D>
operation trouble shooting
<C>
Leave to get a foreman.
<C+>
Cancel the work permit.
<C>
Sound a general alarm.
<C>
Evacuate the workers.
<T>
MC
<Q>
Identify a safe way to remove flammable or hazardous material from inside a confined space.
<D>
PROCESS PLANT OPERATION
<C>
De-salting.
<C+>
Purging.
<C>
Spiking.
<C>
Backfilling.
<T>
MC
<Q>
What are the authorized methods of isolating a confined space for entry?
<D>
PROCESS PLANT OPERATION
<C>
Fill all lines with water.
<C>
Fill the space with nitrogen.
<C>
Close all valves to the space.
<C+>
Install blinds or physical disconnection.
<T>
MC
<Q>
Why should gas test be taken before entering on excavation?
<D>
PROCESS PLANT OPERATION
<C+>
Toxic or flammable gas could be present
<C>
Gas test prevent side wall collapse
<C>
To decide which excavation machine to use
<C>
To make sure the oxygen level is mot over 20%
<T>
MC
<Q>
IF FLOATING ROOF TANK LOW LEVEL FIRST TO CHECK IS?
<D>
PROCESS PLANT OPERATION
<C>
CL2
<C>
O2 / LEL
<C+>
H2S
<C>
LEL
<T>
MC
<Q>
DURING STEAM TRAP CHECK YOU SHOULD WERE?
<D>
PROCESS PLANT OPERATION
<C>
SAFETY HAT
<C+>
GOGGLES
<C>
FACE SHIELD
<C>
RUBBER GLOVES
<T>
MC
<Q>
DURING FUEL OIL SAMPLING WERE?
<D>
PROCESS PLANT OPERATION
<C+>
GOGGLES & RUBBER GLOVES
<C>
COVERALL & SAFETY HAT
<C>
SAFETY SHIELD
<C>
SAFETY SHOES
<T>
MC
<Q>
WHAT IS THE ADDITIONAL PROTECTIVE DURING TANK ENTRY IN FLOATING G ROOF TANK?
<D>
PROCESS PLANT OPERATION
<C>
GAS MASK
<C>
AIR DUST
<C+>
Scott air pack
<C>
RUBBER GLOVES
<T>
MC
<Q>
DURING WORK IN BLOW DOWN AREA CHECK FOR?
<D>
PROCESS PLANT OPERATION
<C>
LEL / O2
<C>
O2
<C>
H2S
<C+>
H2S / LEL
<T>
MC
<Q>
BEFORE TOUCHING ANY ELECTRICAL BREAKER WE SHOULD?
<D>
PROCESS PLANT OPERATION
<C>
TAG-OUT
<C+>
DE-ENERGIZE
<C>
DE-PRESSURIZE
<C>
RELEASE
<T>
MC
<Q>
WHAT IS YOUR ACTION IF DRAIN PUMP LEAKING?
<D>
PROCESS PLANT OPERATION
<C>
START - OPEN - DRIN & ISOLATE
<C>
KEEP IT RUNNING
<C+>
STOP - CLOSE - DRIN & ISOLATE
<C>
A & C
<T>
MC
<Q>
WHAT IS YOUR ACTION IF MECH. SEAL LEAKING?
<D>
PROCESS PLANT OPERATION
<C>
KEEP PUMP RUNNING & INFORM THE SUPV.
<C+>
STOP THE PUMP - ISOLATE & DEENERGIZE
<C>
INSTALL HOLD TAG
<C>
CALL THE FIRE WATCH
<T>
MC
<Q>
WHAT IS YOUR ACTION IF LIFT PUMP LEAKING?
<D>
PROCESS PLANT OPERATION
<C>
CLOSE - OPEN VENT
<C>
Call SO & STOP WORK
<C>
INFORM FIRE DEPARTMENT
<C+>
STOP & ISOLATE
<T>
MC
<Q>
What must you check before inter B/D Area?
<D>
PROCESS PLANT OPERATION
<C>
water leak
<C>
connections
<C+>
gas test & H2S
<C>
work permit receiver
<T>
MC
<Q>
WHAT IS THE PRESSURE OF P.15?
<D>
PROCESS PLANT OPERATION
<C+>
20 KG/CM2
<C>
40 KG/CM2
<C>
60 KG/CM2
<C>
120 KG/CM2
<T>
MC
<Q>
HOW MANY SAMPLE FOR THE CERTIFICATE TANK?
<D>
PROCESS PLANT OPERATION
<C>
ALL OVER
<C>
10 SAMPLE
<C+>
TOP / MIDDLE / BOTTOM
<C>
12 SAMPLE
<T>
MC
<Q>
WHAT IS THE SETTLING TIME OF CRUDE OIL TANK?
<D>
PROCESS PLANT OPERATION
<C>
16 HR'S.
<C+>
24 HR'S.
<C>
8 HR'S.
<C>
12 HR'S.
<T>
MC
<Q>
What type of fire extinguisher in side substation?
<D>
PROCESS PLANT OPERATION
<C+>
CO2
<C>
dry chemicals
<C>
water
<C>
halon
<T>
MC
<Q>
WHAT IS THE LOCATION OF LS.82?
<D>
PROCESS PLANT OPERATION
<C>
WWTP
<C>
substation
<C>
BLOW DOWN AREA
<C+>
NEAR CONTROL ROOM
<T>
MC
<Q>
WHAT TYPE OF STEAM USE FOR V.10 IN PH.21?
<D>
PROCESS PLANT OPERATION
<C>
LP-STEAM
<C+>
HP-STEAM
<C>
MP-STEAM
<C>
A &C
<T>
MC
<Q>
WHAT IS THE LOCATION OF LS.84?
<D>
PROCESS PLANT OPERATION
<C>
substation
<C+>
BLOW DOWN AREA
<C>
NEAR CONTROL ROOM
<C>
WWTP
<T>
MC
<Q>
WHAT IS THE PRESSURE OF LP-STEAM?
<D>
PROCESS PLANT OPERATION
<C+>
10 KG/CM2
<C>
20 KG/CM2
<C>
60 KG/CM2
<C>
40 KG/CM2
<T>
MC
<Q>
WHAT IS THE JET FUEL TRANSFER PUMP?
<D>
PROCESS PLANT OPERATION
<C>
P.51
<C>
P.02
<C+>
P.52
<C>
P.54
<T>
MC
<Q>
WHAT IS THE PRESSURE OF P.15?
<D>
PROCESS PLANT OPERATION
<C+>
20 KG/CM2
<C>
40 KG/CM2
<C>
60 KG/CM2
<C>
120 KG/CM2
<T>
MC
<Q>
WHAT IS MAX. LEVEL OF CRUDE OIL TANKS?
<D>
PROCESS PLANT OPERATION
<C>
18.0 M
<C>
20.0 M
<C+>
16.5 M
<C>
15.0 M
<T>
MC
<Q>
WHAT IS LOW. LEVEL OF CRUDE OIL TANKS?
<D>
PROCESS PLANT OPERATION
<C>
1.3 M
<C>
2.0 M
<C>
5.0M
<C+>
2.5 M
<T>
MC
<Q>
WHAT IS THE NORMAL TEMP. OF FUEL OIL PRODUCT?
<D>
PROCESS PLANT OPERATION
<C>
50 - 100 C
<C+>
70 - 90 C
<C>
20 - 30 C
<C>
0 - 100 C
<T>
MC
<Q>
FUEL OIL to tanks 101,102&103 come from?
<D>
PROCESS PLANT OPERATION
<C>
CDU UNIT
<C>
YANBO
<C+>
VDU UNIT
<C>
AMINE UNIT
<T>
MC
<Q>
Domestic gasoline is blended and stored in?
<D>
PROCESS PLANT OPERATION
<C>
71&72
<C>
236&237
<C>
7&10
<C+>
61&62
<T>
MC
<Q>
What is the Design Pressure for the TANK S01 SPHERE?
<D>
PROCESS PLANT OPERATION
<C>
20 KG/CM2
<C>
30 KG/CM2
<C+>
13 KG/CM2
<C>
40 KG/CM2
<T>
MC
<Q>
LPG to hydrogen unit using?
<D>
PROCESS PLANT OPERATION
<C>
P-15 A/B
<C+>
P-16 A/B
<C>
P-20 A/B
<C>
P-11 A/B
<T>
MC
<Q>
Howe many gasoline blinder do we have?
<D>
PROCESS PLANT OPERATION
<C>
One blinder
<C+>
Tow blinders
<C>
Three blinders
<C>
Five blinders
<T>
MC
<Q>
Howe many Grades of gasoline do we have?
<D>
PROCESS PLANT OPERATION
<C+>
Three grids
<C>
Tow grids
<C>
One grid
<C>
seven grids
<T>
MC
<Q>
Witch tank are we using in ACID GAS FLARE to help in fairing?
<D>
PROCESS PLANT OPERATION
<C>
240&241
<C>
D-101&102
<C>
S-01
<C+>
236&237
<T>
MC
<Q>
WHAT IS P.05 Charge to?
<D>
PROCESS PLANT OPERATION
<C>
FEEDING H2 UNIT
<C+>
FEEDING KEROSENE UNIT
<C>
FEEDING NAPHTHA MEROX
<C>
FEEDING CDU UNIT
<T>
MC
<Q>
Export gasoline is blended and stored in?
<D>
PROCESS PLANT OPERATION
<C>
71&72
<C>
236&237
<C+>
7&10
<C>
61&62
<T>
MC
<Q>
What is the product stored in tank 104?
<D>
PROCESS PLANT OPERATION
<C>
CDU RESIDUE
<C>
DIESEL
<C+>
VGO
<C>
FUEL OIL
<T>
MC
<Q>
What is the capacity of tank 201?
<D>
PROCESS PLANT OPERATION
<C>
5000 M3
<C>
8000 M3
<C+>
2000 M3
<C>
1200 M3
<T>
MC
<Q>
RVP stand for what?
<D>
PROCESS PLANT OPERATION
<C>
Rainwater basin
<C+>
Reid vapor pressure
<C>
Run down
<C>
Revolutions per minute
<T>
MC
<Q>
WHEN YOU TAKE THE ROUTINE SAMPLE?
<D>
PROCESS PLANT OPERATION
<C>
TWICE A SHIFT
<C+>
DAILY AT 24:00
<C>
DAILY AT 06:30
<C>
WEEKLY
<T>
MC
<Q>
WHAT KIND OF SAMPLE AFTER DRIN COMPLETE OF CRUDE OIL TANK DISCHARGING?
<D>
PROCESS PLANT OPERATION
<C+>
FINAL SAMPLE
<C>
FIRST SAMPLE
<C>
MIDDLE SAMPLE
<C>
TOP SAMPLE
<T>
MC
<Q>
HOW MANY SAMPLE YOU TAKE BEFORE RECEIVING CRUDE?
<D>
PROCESS PLANT OPERATION
<C>
THREE
<C>
FIVE
<C>
SIX
<C+>
ONE
<T>
MC
<Q>
WHAT SUBSTATION BREAKER OF P.15A/B LOCATED?
<D>
PROCESS PLANT OPERATION
<C>
S.S: 10.2
<C>
S.S: 9.5
<C+>
S.S: 8.1
<C>
S.S: 11.2
<T>
MC
<Q>
TO WHICH UNITS DOES TK-237 DISCHARGING ?
<D>
PROCESS PLANT OPERATION
<C+>
Alklation,new vaporizer , fuel gas old vaporaizer&gasoline blend.
<C>
FGO
<C>
SGA
<C>
VGO & CDU
<T>
MC
<Q>
safety relief valve of tank-S01 will open at
<D>
PROCESS PLANT OPERATION
<C+>
18.3 KG/CM²
<C>
6.0 KG/CM²
<C>
9.0 KG/CM²
<C>
15 KG/CM²
<T>
MC
<Q>
safety relief valve of tank-201 will open at
<D>
PROCESS PLANT OPERATION
<C+>
6.0 KG/CM²
<C>
9.0 KG/CM²
<C>
12 KG/CM²
<C>
15 KG/CM²
<T>
MC
<Q>
IN WHICH S.STATION THE EQUIPMENT OF LIFT STATION # 16 ARE LOCATED?
<D>
PROCESS PLANT OPERATION
<C+>
S.STATION # 52
<C>
S.STATION # 9.1
<C>
S.STATION # 8.1
<C>
S.STATION # 47
<T>
MC
<Q>
What can cause injury within a confined space? Select ALL items that apply
<D>
safety
<C>
Exposure to toxic material.
<C>
Fires or explosions.
<C>
Structural failure of internal parts.
<C+>
all of the above.
<T>
MC
<Q>
Identify three types of confined space hazards.
<D>
safety
<C>
Electricity, heart attack and waste material.
<C+>
Atmospheric, health and physical.
<C>
Sunburn, health and waste material.
<C>
Hose failure, physical and climatic.
<T>
MC
<Q>
Which of the following excavations are considered confined spaces? Select All items that apply
<D>
safety
<C>
If it is more than 1 m
<C+>
If it is more than 1.2 m
<C>
If it is equal 1 m
<C>
If it is equal 1.1
<T>
MC
<Q>
Select ALL the items which are confined spaces.
<D>
safety
<C+>
Vessel.
<C+>
Tank.
<C>
Office.
<C+>
Pipeline.
<T>
MC
<Q>
what type of confined space hazards are oxygen deficiency or enrichment ,flammable gases and inert gases or vapors?
<D>
safety
<C+>
Atmospheric.
<C>
Physical.
<C>
PPE hazards.
<C>
Toxic.
<T>
MC
<Q>
Select ALL the items which can apply to a confined spaces.
<D>
safety
<C+>
all of the above.
<C>
Restricted means of entry.
<C>
May contain hidden hazards.
<C>
Limited access.
<T>
MC
<Q>
What can a health hazard inside a confined space?
<D>
safety
<C>
Compressed air .
<C>
Electrical equipment.
<C>
Low light levels.
<C+>
Hydrogen sulfide.
<T>
MC
<Q>
Where do hazardous process residues found in confined spaces come from?
<D>
safety
<C>
Coating failure.
<C>
Welding machines.
<C+>
Sludge or scale deposits.
<C>
installing blinds.
<T>
MC
<Q>
How would the issuer know what precautions to take if the temperature inside a confined space is too high?
<D>
safety
<C+>
Call Industrial Hygiene.
<C>
Check the wind speed.
<C>
Ask a weatherman.
<C>
Read the CHB
<T>
MC
<Q>
When is a tank with a floating roof considered a confined space? Select ALL item that apply
<D>
safety
<C>
When the roof is 0.5 meter below the level of the rim.
<C+>
When the roof is 1.0 meter below the level of the rim.
<C>
When the roof is 1.5 meter below the level of the rim.
<C>
When the roof is 2.0 meter below the level of the rim.
<T>
MC
<Q>
What kind of hazards are welding machines, scaffolding, electrical equipment, heavy equipment or vehicles?
<D>
safety
<C+>
Physical.
<C>
Atmospheric.
<C>
Toxic.
<C>
Unusual.
<T>
MC
<Q>
What should be done whenever a build up of toxic or flammable material could happen in a confined space while workers are
inside?
<D>
safety
<C>
Secondary gas detection.
<C>
Gas prevention.
<C+>
Continuous gas monitoring.
<C>
Nitrogen purging.
<T>
MC
<Q>
What must the volt rating be for electric lighting used inside a confined space?
<D>
safety
<C+>
25 volts or less.
<C>
70 volts.
<C>
110 volts or less.
<C>
220 volts.
<T>
MC
<Q>
What is the correct angle to use when placing a ladder?
<D>
safety
<C+>
75 degrees or 4-to-1 slope.
<C>
90 degrees or 4-to-1 slope.
<C>
75 degrees or 5-to-1 slope.
<C>
10 degrees or 3-to-1 slope.
<T>
MC
<Q>
What must workers wear they are being lifted in an elevating work platform basket?
<D>
safety
<C>
Orange vest.
<C>
Tag lines.
<C+>
Safety harness.
<C>
Face shield.
<T>
MC
<Q>
What problems might you find during a ladder inspection?
<D>
safety
<C>
Damaged platform unit.
<C>
Damaged grounding straps.
<C+>
Missing , damaged or loose parts.
<C>
Missing toe boards and top rails.
<T>
MC
<Q>
Identify a hazard you might find when inspecting a scaffold.
<D>
safety
<C>
Base plates are supported by sills
<C>
The safety harness is missing.
<C+>
The platform is not fully planked.
<C>
Base plates are in good condition.
<T>
MC
<Q>
What problems might you find when inspecting scaffold planks?
<D>
safety
<C>
The wood has not been painted.
<C>
They are made from lumber.
<C>
Big caging or frayed strands.
<C+>
The wood is decayed or cracked.
<T>
MC
<Q>
What problems might you find when inspecting scaffold planks?
<D>
safety
<C>
The wood has not been painted.
<C>
They are made from lumber.
<C>
Big caging or frayed strands.
<C+>
The wood is decayed or cracked.
<T>
MC
<Q>
Why is a hot work permit required for abrasive blasting?
<D>
safety
<C>
It creates extremely high temperatures.
<C+>
It causes An ignition source.
<C>
A bonding system is not used.
<C>
A fire watch is not required.
<T>
MC
<Q>
what is the best way to be sure a compressed gas cylinder is safe to use?
<D>
safety
<C+>
Inspect it for defects.
<C>
Lay it on its side.
<C>
Turn it upside down.
<C>
Hammer it on the side.
<T>
MC
<Q>
Identify the best way to prevent compressed air hoses from injuring workers.
<D>
safety
<C>
Install barricades around the area.
<C+>
Inspect them and install safety wire.
<C>
Install warning signs in the area.
<C>
Warp them tape or plastic.
<T>
MC
<Q>
Identify a major hazard that can be caused by abrasive blasting.
<D>
safety
<C>
Exposure to toxic vapors.
<C+>
Compressed air hoses can fail.
<C>
hydrogen sulfide gas.
<C>
fires from flammable vapors.
<T>
MC
<Q>
If you inspect a compressed air hose and find a large cut, what should you do?
<D>
safety
<C+>
Stop work until it is repaired.
<C>
Lower the air pressure and finish the job.
<C>
Write the problem on the work permit.
<C>
Wrap it with strong tape or plastic.
<T>
MC
<Q>
Abrasive blasting requires which type of safety equipment to be used?
<D>
safety
<C>
Foot and skin protection.
<C>
skin and back protection.
<C>
hearing protection and eye protection.
<C+>
Eye , skin and respiratory protection.
<T>
MC
<Q>
Which of the following excavations are considered confined spaces? Select All items that apply
<D>
safety
<C>
If it is more than 1 m
<C+>
If it is more than 1.2 m
<C>
If it is equal 1 m
<C>
If it is equal 1.1
<T>
MC
<Q>
Who goes on the joint site inspection?
<D>
safety
<C>
SH
<C>
Only receiver.
<C>
Only issuer
<C+>
The issuer and receiver
<T>
MC
<Q>
What do we call the person who is required to be at a job site because of special skill he has?
<D>
safety
<C+>
Stand by man
<C>
cleaner man
<C>
ESO man
<C>
Security man
<T>
MC
<Q>
The purpose of lockout & tag-out procedure is to:
<D>
safety
<C>
Show that equipment is in service.
<C>
Clarify that job has been done.
<C>
Energize an equipment.
<C+>
Identify that equipment is out of service and being under maintenance.
<T>
MC
<Q>
AT WHAT HEIGHT IN SCAFFOLDING WEARING FULL BODY PROTECTIONS?
<D>
safety
<C+>
1.8 M
<C>
2.8 M
<C>
30 M
<C>
6 M
<T>
MC
<Q>
What is your action if goggle were damage when handling chem.?
<D>
safety
<C+>
stop work & replace
<C>
continuo the work
<C>
wear face shield
<C>
stop work & leave the area
<T>
MC
<Q>
How long battery last in LTX.310?
<D>
safety
<C>
4 hours
<C>
16 hours
<C+>
10 hours
<C>
6 hours
<T>
MC
<Q>
What is H2S range in LTX.310?
<D>
safety
<C>
0 - 100
<C+>
0 - 999
<C>
0 - 1000
<C>
0 - 99
<T>
MC
<Q>
during excavation, the exposed red tile indicates that there is ----
<D>
safety
<C>
water pipe
<C>
hydrocarbon leak
<C+>
electrical cable
<C>
x-ray material
<T>
MC
<Q>
Identify a safe way to remove flammable or hazardous material from inside a confined space.
<D>
plant start upand shoutdown standard procedures
<C>
De-salting.
<C+>
Purging.
<C>
Spiking.
<C>
Backfilling.
<T>
MC
<Q>
What is the best way to ventilate a vertical vessel?
<D>
plant start upand shoutdown standard procedures
<C>
Use natural ventilation.
<C>
Blow air in at the bottom and out at the top.
<C>
Blow air out at the side man ways.
<C+>
Blow air out at the bottom.
<T>
MC
<Q>
What are the authorized methods of isolating a confined space for entry?
<D>
plant start upand shoutdown standard procedures
<C>
Fill all lines with water.
<C>
Fill the space with nitrogen.
<C>
Close all valves to the space.
<C+>
Install blinds or physical disconnection.
<T>
MC
<Q>
What is the best location for you when you want to take gas test inside vessel or tank?
<D>
plant start upand shoutdown standard procedures
<C>
from top
<C+>
From outside by using tubing.
<C>
from in side vessel
<C>
from bottom
<T>
MC
<Q>
From where do you take a gas test for pig tank?
<D>
plant start upand shoutdown standard procedures
<C>
From top only
<C>
From bottom only
<C+>
From top, middle and bottom.
<C>
Ask SH
<T>
MC
<Q>
WHAT IS THE FIRST ACTION TO CHECK RELIEF VALVE IN-SERVICE?
<D>
plant start upand shoutdown standard procedures
<C>
OPEN DOWN STREAM & CARD SEAL
<C>
OPEN UP STREAM & CARD SEAL
<C+>
OPEN UP/DOWN STREAM & CARD SEAL
<C>
NO NEED TO OPEN UP/DOWN STREAM ONLY CARD SEAL
<T>
MC
<Q>
IF PUMP UNDER ELECT. PM CHECK WE SHOULD?
<D>
plant start upand shoutdown standard procedures
<C>
ENERGIZED - UNLOCK
<C>
LOCKOUT & HOLD TAG
<C>
DRAIN - HOLD TAG
<C+>
DE-ENERGIZED - LOCKOUT & HOLD TAG
<T>
MC
<Q>
What gas test should taking before tank entry?
<D>
plant start upand shoutdown standard procedures
<C>
CL2
<C>
O2
<C>
LEL
<C+>
O2 & combustible
<T>
MC
<Q>
Before entering isolated vessel containing chem. & corrosive liquid it must be?
<D>
plant start upand shoutdown standard procedures
<C>
X-Ray
<C>
pumped
<C>
light off
<C+>
water wash
<T>
MC
<Q>
WHAT IS YOUR ACTION IF MECH. SEAL LEAKING?
<D>
plant start upand shoutdown standard procedures
<C>
KEEP PUMP RUNNING & INFORM THE SUPV.
<C+>
STOP THE PUMP - ISOLATE & DEENERGIZE
<C>
INSTALL HOLD TAG
<C>
CALL THE FIRE WATCH
<T>
MC
<Q>
During cleaning piping or vessels in blow down area, why we always keep the Pyrophoric material is wet ?
<D>
plant start upand shoutdown standard procedures
<C+>
To prevent Pyrophoric material get dry and auto or self burn
<C>
To be easy for transferring
<C>
Difficult to remove if dry
<C>
LTP plant requests to be wet
<T>
MC
<Q>
WHAT WILL HAPPEN IF THE PRESSURE DROPPED ON THE DISCHARGE LINE LESS THAN 9KG/CM° OF P-0004A
IN PH # 6?
<D>
plant start upand shoutdown standard procedures
<C+>
P-0004B WILL RUN AUTOMATIC
<C>
PUMP WILL STOP
<C>
P-0005 WILL BE STOP
<C>
NOTHING WILL HAPPEN
<T>
MC
<Q>
WHATE SHOULD BE DONE IF FUEL GAS V-04 BLOW DOWN AREA HAVE LOW TEMPERATURE ?
<D>
plant start upand shoutdown standard procedures
<C+>
OPEN THE INLET LOW STEAM COIL
<C>
CLOSE THE INLET LOW STEAM COIL
<C>
OPEN THE INLET MEDIUM STEAM COIL
<C>
CLOSE THE INLET MEDIUM STEAM COIL
<T>
MC
<Q>
WHATE SHOULD BE DONE IF HP KNOCK OUT DRUM DOOO1 BLOW DOWN AREA HAVE LOW TEMPERATURE
?
<D>
plant start upand shoutdown standard procedures
<C+>
OPEN THE INLET MEDIUM STEAM COIL
<C>
NOTHING TO BE DONE
<C>
CLOSE THE INLET LOW STEAM COIL
<C>
CLOSE THE INLET MEDIUM STEAM COIL
<T>
MC
<Q>
Which type of information can you find in a Chemical Hazard Bulletin?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
Precautions to handle the chemical safely.
<C>
The causes of most major chemical accidents
<C>
Which chemicals are stored in the storehouse.
<C>
How and where the chemical is stored.
<T>
MC
<Q>
What must workers do while working in high noise areas?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
Have a radio with them.
<C>
Install sound insulation.
<C>
Shut down all noisy equipment.
<C+>
Wear ear plugs or muffs.
<T>
MC
<Q>
What can happen to a worker who does not wear personal protective equipment when
spray-painting?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
Asbestos poisoning
<C>
Severe back or spine injury.
<C+>
Exposure to toxic material.
<C>
Hearing loss and foot injury.
<T>
MC
<Q>
Identify two major hazards when using spray-painting equipment.
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
Static electricity and exploding paint cans.
<C+>
Exposure to flammable or toxic vapors.
<C>
Ground faults flammable gas.
<C>
Tripping hazards and electric shack.
<T>
MC
<Q>
What can cause injury within a confined space? Select ALL items that apply
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
Exposure to toxic material.
<C>
Fires or explosions.
<C>
Structural failure of internal parts.
<C+>
all of the above
<T>
MC
<Q>
Identify three types of confined space hazards.
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
Electricity, heart attack and waste material.
<C+>
Atmospheric, health and physical.
<C>
Sunburn, health and waste material.
<C>
Hose failure, physical and climatic.
<T>
MC
<Q>
What can a health hazard inside a confined space?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
Compressed air .
<C>
Electrical equipment.
<C>
Low light levels.
<C+>
Hydrogen sulfide.
<T>
MC
<Q>
Where do hazardous process residues found in confined spaces come from?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
Coating failure.
<C>
Welding machines.
<C+>
Sludge or scale deposits.
<C>
installing blinds.
<T>
MC
<Q>
How would the issuer know what precautions to take if the temperature inside a confined
space is too high?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
Call Industrial Hygiene.
<C>
Check the wind speed.
<C>
Ask a weatherman.
<C>
Read the CHB
<T>
MC
<Q>
What must the fire watch be?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
Trained
<C>
ESO man
<C>
Security man
<C>
Maintenance
<T>
MC
<Q>
Fire watch must check the work site to make sure that :
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
Location of tags is correct
<C>
Operation is going on normally
<C>
contractor are working
<C+>
All safety precautions Have been taken before start the work
<T>
MC
<Q>
WHAT IS THE FUNCTION OF THE ANTI-STATIC 450?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
TO PREVENT BUILDING UP STATIC ELECTRICITY
<C>
TO ACCUMULATE BUILDING UP STATIC ELECTRICITY
<C>
TO INCREASE BUILDING UP STATIC ELECTRICITY
<C>
TO PREVENT BUILDING UP CURRANT ELECTRICITY
<T>
MC
<Q>
IDENTIFY IF THE CONCENTRATION OF THE CONDUCTIVITY HIGH. WHAT IS YOUR ACTION?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
OPEN BOTTOM SUCTION - LOW FLOW
<C>
INCREASE THE STROKE OF THE PUMP
<C>
ISOLATE - DEPRESSURIZE - BLIND - CLEAN & GAS TEST
<C+>
REDUCE THE STROKE OF THE PUMP
<T>
MC
<Q>
IDENTIFY IF THE CONCENTRATION OF THE CONDUCTIVITY LOW. WHAT IS YOUR ACTION?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
OPEN BOTTOM SUCTION - LOW FLOW
<C+>
INCREASE THE STROKE OF THE PUMP
<C>
REDUCE THE STROKE OF THE PUMP
<C>
ISOLATE - DEPRESSURIZE - BLIND - CLEAN & GAS TEST
<T>
MC
<Q>
HOW OFTEN SHOULD CHECK FLAMMABLE GAS DETECTORS?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
DAILY
<C>
MONTHLY
<C+>
WEEKLY
<C>
3 MONTH
<T>
MC
<Q>
WHERE CAN YOU FIND CHEMICALS INSTRUCTION HAZARDS?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
CHB - Chemical Hoover board
<C+>
CHB - Chemical Hazard Bulletins
<C>
CHB - Chemical Hazard Petroleum
<C>
CHB - Control Hazard Bulletins
<T>
MC
<Q>
Washing in case of chemical contact take about?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
10 minute
<C+>
15 minute
<C>
20 minute
<C>
30 minute
<T>
MC
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<D>
This is multuple choise qustion
<C>
supv. Office
<C>
substation
<C+>
control room
<C>
admin area
<T>
MC
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<D>
This is multuple
choise qustion
<C>
safety shoes - hat
<C>
apron - gloves
<C>
face shield
<C+>
goggle & rubber gloves
<T>
MC
<Q>
What is your action if large hydrocarbon leak?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
evacuate to assembly point
<C+>
Call SO & STOP WORK
<C>
continue the work
<C>
stand down wind
<T>
MC
<Q>
When disaster siren test?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
weekly
<C>
daily
<C>
monthly
<C>
every shift
<T>
MC
<Q>
Emergency shut dawn (ESD) System UP TO 24 HOURS to be Authorized By?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
SH/DSH or PRSS during off hours.
<C>
Deputy section head
<C>
manger
<C>
Shift Supervisor (SSV)
<T>
MC
<Q>
Emergency shut dawn (ESD) to be Initiated By?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
Shift Supervisor (SSV)
<C>
Deputy section head
<C>
manger
<C>
PRSS
<T>
MC
<Q>
Emergency shut dawn (ESD) MORE THAN 72 HRs approved by?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
PROP. Dept. Manager,TSD Manager,ENG Manager and CSFPD Manager
<C>
PROP. Dept. Manager only
<C>
TSD Manager,
<C>
,ENG Manager and CSFPD Manager
<T>
MC
<Q>
Emergency shut dawn (ESD) MORE THAN 24 HRs UP TO 72 HRs approved by?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
Supv. Operator
<C>
PRSS
<C+>
Proponent Department Manager or PRSS during off hours
<C>
Deputy section head
<T>
MC
<Q>
What is Emergency shut dawn (ESD) Purpose?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
To prevent equipment from damage
<C>
To list damage equipment
<C>
identify equipment found in the Yard
<C>
To prevent equipment from collapse
<T>
MC
<Q>
What is Preventive Maintenance?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
is planned maintenance to work on damage equipment
<C>
is unplanned maintenance of plant and equipment
<C+>
is planned maintenance of plant and equipment
<C>
is unplanned maintenance to work on damage equipment
<T>
MC
<Q>
Performing preventive maintenance (PM) to
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
reduce maintenance cost and interruptions caused by breakdown
<C>
Increase maintenance cost and interruptions caused by breakdown
<C>
reduce man power of maintenance people
<C>
increase man power of maintenance people
<T>
MC
<Q>
In case of tank fire, the deluge valve can be operated from
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C>
DCS console control room
<C+>
local operation box near by the deluge valve or manually by hand valves
<C>
Fire control station
<C>
Security control room
<T>
MC
<Q>
Why tanks and vessels and other pieces of equipment in tank farm area must be equipped
with grounding system?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
To draw the static electricity charge from the equipment and into the ground to prevent fire
or explosion
<C>
To draw the static electricity charge from a piece of equipment into other equipment
<C>
To control the corrosion in the equipment
<C>
To heat the equipment
<T>
MC
<Q>
Where do we inject the Metal dictvitor ?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
with gasoline blend
<C>
with fuel oil
<C>
we do not have this chemical
<C>
with gas oil
<T>
MC
<Q>
WHAT YOU ACTION IF YOU NOTICE P-11B FEEDING TO HYDROGEN UNIT TRIPPED ?
<D>
COST CONTROL
AND PROFIT
MAXIMIZATION
<C+>
INFORM TF shift supervisor AND START P-11A
<C>
NOTHING TO BE DONE
<C>
INFORM HYDROGEN UNIT
<C>
INFORM ESO
<T>
MC
<Q>
What must the confined space standby man do if he detects an unsafe condition or changes in the workers
behavior?
<D>
DEPARTMENT
PROCEDURES
<C>
Leave to get a foreman.
<C+>
Cancel the work permit.
<C>
Sound a general alarm.
<C>
Evacuate the workers.
<T>
MC
<Q>
What must happen if the standby man has to leave the area while workers are inside a confined space?
<D>
DEPARTMENT
PROCEDURES
<C>
An alarm system must be available.
<C>
The work permit must be cancelled.
<C+>
Workers must get out of the space.
<C>
At least two workers must work together.
<T>
MC
<Q>
Who will supervise locks cutting?
<D>
DEPARTMENT
PROCEDURES
<C+>
PRSS
<C>
operation engineer
<C>
suction head
<C>
shift supervisor
<T>
MC
<Q>
Each maint. crew Before start work should?
<D>
DEPARTMENT
PROCEDURES
<C>
wait for loss prevention
<C>
take break time
<C>
inform department head
<C+>
install their own lock & tag
<T>
MC
<Q>
How frequently take gas test during tank cleaning?
<D>
DEPARTMENT
PROCEDURES
<C>
Twice a shift
<C>
every 1 hour
<C+>
every 2 hours
<C>
one a shift
<T>
MC
<Q>
What must a fire watch carry with him during hot work in remote area?
<D>
DEPARTMENT
PROCEDURES
<C>
3 in 1 gas monitor
<C>
fire extinguisher
<C>
Scott air pack
<C+>
Bravo
<T>
MC
<Q>
What should be done when vehicle engine stop?
<D>
DEPARTMENT
PROCEDURES
<C>
shut down the area before attempting a restart
<C+>
gas test the area before attempting
<C>
try restarting the vehicle
<C>
have the vehicle towed from the area
<T>
MC
<Q>
Who identify the location to be locked out when equipment been isolated?
<D>
DEPARTMENT
PROCEDURES
<C+>
work permit Issuer
<C>
work permit receiver
<C>
craftsman
<C>
welder
<T>
MC
<Q>
How long fire watch stand after job completed?
<D>
DEPARTMENT
PROCEDURES
<C>
15 minute
<C>
20 minute
<C>
25 minute
<C+>
30 minute
<T>
MC
<Q>
WHO IS GIVING ORDER TO FIRE CHIEF DURING EMERG. SITUATION?
<D>
DEPARTMENT
PROCEDURES
<C>
FIRE CHIEF
<C>
REFINERY MANAGER
<C>
AREA SUPERVISOR
<C+>
POST COMMANDER
<T>
MC
<Q>
WHO IS RESPONSIBLE DURING EMERGE. FOR EVACUATING?
<D>
DEPARTMENT
PROCEDURES
<C>
FIRE CHIEF
<C+>
incident commander
<C>
AMBULANCE CREW
<C>
PRSS
<T>
MC
<Q>
what is the DSH action when arrives to the affected area during an emergency?
<D>
DEPARTMENT
PROCEDURES
<C>
stay in his car
<C>
will be as a flag man to direct the fire trucks
<C+>
take charge of emergency command post
<C>
collect the contractors and give safety meeting
<T>
MC
<Q>
who must notify first by fire watch in case of fire?
<D>
DEPARTMENT
PROCEDURES
<C>
contractor receiver
<C>
communication building
<C+>
control room and supervisor
<C>
maintenance supervisor
<T>
MC
<Q>
What will be your action if you saw maintenance crew working in your area without wearing PPE?
<D>
DEPARTMENT
PROCEDURES
<C>
Let him continue the work and report it to your supervising operator
<C+>
Immediately stop him and report it to your supervising operator
<C>
Let him continue the work and report it to PRSS
<C>
Immediately stop him and report it to fire control
<T>
MC
<Q>
one of the following is Field Operator responsibility
<D>
DEPARTMENT
PROCEDURES
<C+>
Conduct OJT training by (lead) Field operator
<C>
supervison plant operators.
<C>
Follow up production planning requirements.
<C>
Communicate with field operators for action and observation of the plant
<T>
MC
<Q>
I can’t get access to the PMP. Who should I call?
<D>
certification-competency programes
<C+>
Contact Petro Rabigh IT
<C>
Contact section head
<C>
call training department
<C>
call 911
<T>
MC
<Q>
Develop Others) at PMP page mean?
<D>
certification-competency programes
<C+>
Provides fellow employees with knowledge, tools and opportunities to improve performance.
<C>
go to ITC to complete training courses
<C>
teach other department employees.
<C>
perform his his job
<T>
MC
<Q>
(Communicating with Impact) at PMP means?
<D>
certification-competency programes
<C+>
Writes and speaks with clarity and credibility to influence others
<C>
Writes in English only .
<C>
speaks in English only.
<C>
use mobile
<T>
MC
<Q>
When using goal setting in performance management, the goals should be _____.
<D>
certification-competency programes
<C>
challenging
<C>
specific
<C>
achievable
<C+>
all of above
<T>
MC
<Q>
Who is the primary person responsible for doing the actual appraising of an employee’s performance?
<D>
certification-competency programes
<C+>
the employee’s direct supervisor
<C>
the human resource manager
<C>
the company appraiser
<C>
the employee’s Manager
<T>
MC
<Q>
HOW APPROVE THE JTS ORIENTATION LIST?
<D>
certification-competency programes
<C+>
UNIT HEAD
<C>
DEPARTMENT HEAD
<C>
DIVISION HEAD
<C>
A & C
<T>
MC
<Q>
WHAT DOES MENTOR INVOLVE?
<D>
certification-competency programes
<C>
HOLDING KNOWLEDGE & SKILLS TO CANDIDATE
<C+>
TRANSFERRING KNOWLEDGE & SKILLS TO CANDIDATE
<C>
DEVELOP KNOWLEDGE & SKILLS TO CANDIDATE
<C>
REDUCE KNOWLEDGE & SKILLS TO CANDIDATE
<T>
MC
<Q>
WHAT MUST JOB TASK MEET?
<D>
certification-competency programes
<C>
PREVIOUS STANDERS
<C>
GULF STANDERS
<C>
COMPANY STANDERS
<C+>
REQUIRED STANDERS
<T>
MC
<Q>
HOW IS RESPONSIBLE FOR CERTIFYING SUCCESSFULLY JTS TEST COMPLETION ?
<D>
certification-competency programes
<C>
MENTOR
<C>
SUPERVISOR
<C+>
EVALUATOR
<C>
suction head
<T>
MC
<Q>
Which type of information can you find in a Chemical Hazard Bulletin?
<D>
cost control and profit maximization
<C+>
Precautions to handle the chemical safely.
<C>
The causes of most major chemical accidents
<C>
Which chemicals are stored in the storehouse.
<C>
How and where the chemical is stored.
<T>
MC
<Q>
What must workers do while working in high noise areas?
<D>
cost control and profit maximization
<C>
Have a radio with them.
<C>
Install sound insulation.
<C>
Shut down all noisy equipment.
<C+>
Wear ear plugs or muffs.
<T>
MC
<Q>
What can a health hazard inside a confined space?
<D>
cost control and profit maximization
<C>
Compressed air .
<C>
Electrical equipment.
<C>
Low light levels.
<C+>
Hydrogen sulfide.
<T>
MC
<Q>
HOW OFTEN SHOULD CHECK FLAMMABLE GAS DETECTORS?
<D>
cost control and profit maximization
<C>
DAILY
<C>
MONTHLY
<C+>
WEEKLY
<C>
3 MONTH
<T>
MC
<Q>
WHERE IS THE LOCATION OF DCC
<D>
cost control and profit maximization
<C+>
WR-200 / REF. ADMIN
<C>
WR-555 / LOSS PREVENTION
<C>
WR-536 FIRE STATION
<C>
WR-533 SECURITY BLDG. CONTROL CENTER
<T>
MC
<Q>
DURING STEAM TRAP CHECK YOU SHOULD WERE?
<D>
cost control and profit maximization
<C>
SAFETY HAT
<C+>
GOGGLES
<C>
FACE SHIELD
<C>
RUBBER GLOVES
<T>
MC
<Q>
DURING FUEL OIL SAMPLING WERE?
<D>
cost control and profit maximization
<C+>
GOGGLES & RUBBER GLOVES
<C>
COVERALL & SAFETY HAT
<C>
SAFETY SHIELD
<C>
SAFETY SHOES
<T>
MC
<Q>
WHAT IS THE ADDITIONAL PROTECTIVE DURING TANK ENTRY IN FLOATING G ROOF TANK?
<D>
cost control and profit maximization
<C>
GAS MASK
<C>
AIR DUST
<C+>
Scott air pack
<C>
RUBBER GLOVES
<T>
MC
<Q>
DURING WORK IN BLOW DOWN AREA CHECK FOR?
<D>
cost control and profit maximization
<C>
LEL / O2
<C>
O2
<C>
H2S
<C+>
H2S / LEL
<T>
MC
<Q>
WHERE CAN YOU FIND CHEMICALS INSTRUCTION HAZARDS?
<D>
cost control and profit maximization
<C>
CHB - Chemical Hoover board
<C+>
CHB - Chemical Hazard Bulletins
<C>
CHB - Chemical Hazard Petroleum
<C>
CHB - Control Hazard Bulletins
<T>
MC
<Q>
Washing in case of chemical contact take about?
<D>
cost control and profit maximization
<C>
10 minute
<C+>
15 minute
<C>
20 minute
<C>
30 minute
<T>
MC
<Q>
What do you mean by Equipment Optimization ?
<D>
cost control and profit maximization
<C+>
Low-risk, high-return process.
<C>
High risk ,high return process.
<C>
High risk ,Low return process.
<C>
None of the above.
<T>
MC
<Q>
How would the issuer know what precautions to take if the temperature inside a confined space is too
high?
<D>
Department procedures
<C+>
Call Industrial Hygiene.
<C>
Check the wind speed.
<C>
Ask a weatherman.
<C>
Read the CHB
<T>
MC
<Q>
Who will supervise locks cutting?
<D>
Department procedures
<C+>
prss
<C>
operation engineer
<C>
suction head
<C>
shift supervisor
<T>
MC
<Q>
How long fire watch stand after job completed?
<D>
Department procedures
<C>
15 minute
<C>
20 minute
<C>
25 minute
<C+>
30 minute
<T>
MC
<Q>
When disaster siren test?
<D>
Department procedures
<C+>
weekly
<C>
daily
<C>
monthly
<C>
every shift
<T>
MC
<Q>
Emergency shut dawn (ESD) System UP TO 24 HOURS to be Authorized By?
<D>
Department procedures
<C+>
SH/DSH or PRSS during off hours.
<C>
Deputy section head
<C>
manger
<C>
Shift Supervisor (SSV)
<T>
MC
<Q>
Emergency shut dawn (ESD) to be Initiated By?
<D>
Department procedures
<C+>
Shift Supervisor (SSV)
<C>
Deputy section head
<C>
manger
<C>
PRSS
<T>
MC
<Q>
Emergency shut dawn (ESD) MORE THAN 72 HRs approved by?
<D>
Department procedures
<C+>
PROP. Dept. Manager,TSD Manager,ENG Manager and CSFPD Manager
<C>
PROP. Dept. Manager only
<C>
TSD Manager,"
<C>
ENG Manager and CSFPD Manager
<T>
MC
<Q>
Emergency shut dawn (ESD) MORE THAN 24 HRs UP TO 72 HRs approved by?
<D>
Department procedures
<C>
Supv. Operator
<C>
PRSS
<C+>
Proponent Department Manager or PRSS during off hours
<C>
Deputy section head
<T>
MC
<Q>
What is Emergency shut dawn (ESD) Purpose?
<D>
Department procedures
<C+>
To prevent equipment from damage
<C>
To list damage equipment
<C>
identify equipment found in the Yard
<C>
To prevent equipment from collapse
<T>
MC
<Q>
WHO IS GIVING ORDER TO FIRE CHIEF DURING EMERG. SITUATION?
<D>
Department procedures
<C>
FIRE CHIEF
<C>
REFINERY MANAGER
<C>
AREA SUPERVISOR
<C+>
POST COMMANDER
<T>
MC
<Q>
WHO IS RESPONSIBLE DURING EMERGE. FOR EVACUATING?
<D>
Department procedures
<C>
FIRE CHIEF
<C+>
incident commander
<C>
AMBULANCE CREW
<C>
PRSS
<T>
MC
<Q>
what is the DSH action when arrives to the affected area during an emergency?
<D>
Department procedures
<C>
stay in his car
<C>
will be as a flag man to direct the fire trucks
<C+>
take charge of emergency command post
<C>
collect the contractors and give safety meeting
<T>
MC
<Q>
who must notify first by fire watch in case of fire?
<D>
Department procedures
<C>
contractor receiver
<C>
communication building
<C+>
control room and supervisor
<C>
maintenance supervisor
<T>
MC
<Q>
what is the duty of the flag man during an emergency disaster?
<D>
Department procedures
<C+>
safely direct the fire trucks and ambulance to the site of the emergency
<C>
direct the contractors to the assembly area
<C>
stand by near the fire water pumps
<C>
stand by near the tank farm control room
<T>
MC
<Q>
one of the following is DSH responsibility
<D>
Department procedures
<C+>
Overall management of daily operation
<C>
Request for maintenance, Issuing and Closing of work permit
<C>
Responsible for overall shift operation in charge
<C>
Plan Turnaround and Inspection activities
<T>
MC
<Q>
one of the following is Operation Coordinator responsibility
<D>
Department procedures
<C>
Overall management of daily operation
<C>
Request for maintenance, Issuing and Closing of work permit
<C+>
Follow up production planning requirements.
<C>
Plan Turnaround and Inspection activities
<T>
MC
<Q>
Which of the following excavations are considered confined spaces? Select All items that apply
<D>
PLANT SPACIFIC SAFETY
<C>
If it is more than 1 m
<C+>
If it is more than 1.2 m
<C>
If it is equal 1 m
<C>
If it is equal 1.1
<T>
MC
<Q>
what type of confined space hazards are oxygen deficiency or enrichment ,flammable gases and inert
gases or vapors?"
<D>
PLANT SPACIFIC SAFETY
<C>
Physical.
<C+>
Atmospheric.
<C>
PPE hazards.
<C>
Toxic.
<T>
MC
<Q>
What can a health hazard inside a confined space?
<D>
PLANT SPACIFIC SAFETY
<C>
Compressed air .
<C>
Electrical equipment.
<C>
Low light levels.
<C+>
Hydrogen sulfide.
<T>
MC
<Q>
Where do hazardous process residues found in confined spaces come from?
<D>
PLANT SPACIFIC SAFETY
<C>
Coating failure.
<C>
Welding machines.
<C+>
Sludge or scale deposits.
<C>
installing blinds.
<T>
MC
<Q>
When is a tank with a floating roof considered a confined space? Select ALL item that apply
<D>
PLANT SPACIFIC SAFETY
<C>
When the roof is 0.5 meter below the level of the rim.
<C+>
When the roof is 1.0 meter below the level of the rim.
<C>
When the roof is 1.5 meter below the level of the rim.
<C>
When the roof is 2.0 meter below the level of the rim.
<T>
MC
<Q>
What kind of hazards are welding machines, scaffolding, electrical equipment, heavy equipment or
vehicles?
<D>
PLANT SPACIFIC SAFETY
<C+>
Physical.
<C>
Atmospheric.
<C>
Toxic.
<C>
Unusual.
<T>
MC
<Q>
What should be done whenever a build up of toxic or flammable material could happen in a confined
space while workers are inside?
<D>
PLANT SPACIFIC SAFETY
<C>
Secondary gas detection.
<C>
Gas prevention.
<C+>
Continuous gas monitoring.
<C>
Nitrogen purging.
<T>
MC
<Q>
What must the volt rating be for electric lighting used inside a confined space?
<D>
PLANT SPACIFIC SAFETY
<C+>
25 volts or less.
<C>
70 volts.
<C>
110 volts or less.
<C>
220 volts.
<T>
MC
<Q>
What is the correct angle to use when placing a ladder?
<D>
PLANT SPACIFIC SAFETY
<C+>
75 degrees or 4-to-1 slope.
<C>
90 degrees or 4-to-1 slope.
<C>
75 degrees or 5-to-1 slope.
<C>
10 degrees or 3-to-1 slope.
<T>
MC
<Q>
What must workers wear they are being lifted in an elevating work platform basket?
<D>
PLANT SPACIFIC SAFETY
<C>
Orange vest.
<C>
Tag lines.
<C+>
Safety harness.
<C>
Face shield.
<T>
MC
<Q>
What problems might you find during a ladder inspection?
<D>
PLANT SPACIFIC SAFETY
<C>
Damaged platform unit.
<C>
Damaged grounding straps.
<C+>
Missing , damaged or loose parts.
<C>
Missing toe boards and top rails.
<T>
MC
<Q>
Identify a hazard you might find when inspecting a scaffold.
<D>
PLANT SPACIFIC SAFETY
<C>
Base plates are supported by sills
<C>
The safety harness is missing.
<C+>
The platform is not fully planked.
<C>
Base plates are in good condition.
<T>
MC
<Q>
What problems might you find when inspecting scaffold planks?
<D>
PLANT SPACIFIC SAFETY
<C>
The wood has not been painted.
<C>
They are made from lumber.
<C>
Big caging or frayed strands.
<C+>
The wood is decayed or cracked.
<T>
MC
<Q>
Why is a hot work permit required for abrasive blasting?
<D>
PLANT SPACIFIC SAFETY
<C>
It creates extremely high temperatures.
<C+>
It causes An ignition source.
<C>
A bonding system is not used.
<C>
A fire watch is not required.
<T>
MC
<Q>
what is the best way to be sure a compressed gas cylinder is safe to use?
<D>
PLANT SPACIFIC SAFETY
<C+>
Inspect it for defects.
<C>
Lay it on its side.
<C>
Turn it upside down.
<C>
Hammer it on the side.
<T>
MC
<Q>
Identify the best way to prevent compressed air hoses from injuring workers.
<D>
PLANT SPACIFIC SAFETY
<C>
Install barricades around the area.
<C+>
Inspect them and install safety wire.
<C>
Install warning signs in the area.
<C>
Warp them tape or plastic.
<T>
MC
<Q>
Identify a major hazard that can be caused by abrasive blasting.
<D>
PLANT SPACIFIC SAFETY
<C>
Exposure to toxic vapors.
<C+>
Compressed air hoses can fail.
<C>
hydrogen sulfide gas.
<C>
fires from flammable vapors.
<T>
MC
<Q>
If you inspect a compressed air hose and find a large cut, what should you do?
<D>
PLANT SPACIFIC SAFETY
<C+>
Stop work until it is repaired.
<C>
Lower the air pressure and finish the job.
<C>
Write the problem on the work permit.
<C>
Wrap it with strong tape or plastic.
<T>
MC
<Q>
What can happen to a worker who does not wear personal protective equipment when spray-
painting?
<D>
PLANT SPACIFIC SAFETY
<C>
Asbestos poisoning
<C>
Severe back or spine injury.
<C+>
Exposure to toxic material.
<C>
Hearing loss and foot injury.
<T>
MC
<Q>
Identify two major hazards when using spray-painting equipment.
<D>
PLANT SPACIFIC SAFETY
<C>
Static electricity and exploding paint cans.
<C+>
Exposure to flammable or toxic vapors.
<C>
Ground faults flammable gas.
<C>
Tripping hazards and electric shock.
<T>
MC
<Q>
Abrasive blasting requires which type of safety equipment to be used?
<D>
PLANT SPACIFIC SAFETY
<C>
Foot and skin protection.
<C>
skin and back protection.
<C>
hearing protection and eye protection.
<C+>
Eye , skin and respiratory protection.
<T>
MC
<Q>
What can cause injury within a confined space? Select ALL items that apply
<D>
PLANT SPACIFIC SAFETY
<C>
Exposure to toxic material.
<C>
Fires or explosions.
<C>
Structural failure of internal parts.
<C+>
all of the above
<T>
MC
<Q>
Identify three types of confined space hazards.
<D>
PLANT SPACIFIC SAFETY
<C>
Electricity, heart attack and waste material.
<C+>
Atmospheric, health and physical.
<C>
Sunburn, health and waste material.
<C>
Hose failure, physical and climatic.
<T>
MC
<Q>
Who goes on the joint site inspection?
<D>
PLANT SPACIFIC SAFETY
<C>
SH
<C>
Only receiver.
<C>
Only issuer
<C+>
The issuer and receiver
<T>
MC
<Q>
What do we call the person who is required to be at a job site because of special skill he has?
<D>
PLANT SPACIFIC SAFETY
<C+>
Stand by man
<C>
cleaner man
<C>
ESO man
<C>
Security man
<T>
MC
<Q>
How would the issuer know what precautions to take if the temperature inside a confined space is too
high?
<D>
PLANT SPACIFIC SAFETY
<C+>
Call Industrial Hygiene.
<C>
Check the wind speed.
<C>
Ask a weatherman.
<C>
Read the CHB
<T>
MC
<Q>
What must the fire watch be?
<D>
PLANT SPACIFIC SAFETY
<C+>
Trained
<C>
ESO man
<C>
Security man
<C>
Maintenance
<T>
MC
<Q>
Fire watch must check the work site to make sure that :
<D>
PLANT SPACIFIC SAFETY
<C>
Location of tags is correct
<C>
Operation is going on normally
<C>
contractor are working
<C+>
All safety precautions Have been taken before start the work
<T>
MC
<Q>
The purpose of lockout & tag-out procedure is to:
<D>
PLANT SPACIFIC SAFETY
<C>
Show that equipment is in service.
<C>
Clarify that job has been done.
<C>
Energize an equipment.
<C+>
Identify that equipment is out of service and being under maintenance.
<T>
MC
<Q>
Why should gas test be taken before entering on excavation?
<D>
PLANT SPACIFIC SAFETY
<C+>
Toxic or flammable gas could be present
<C>
Gas test prevent side wall collapse
<C>
To decide which excavation machine to use
<C>
To make sure the oxygen level is mot over 20%
<T>
MC
<Q>
BEFORE TOUCHING ANY ELECTRICAL BREAKER WE SHOULD?
<D>
PLANT SPACIFIC SAFETY
<C>
TAG-OUT
<C+>
DE-ENERGIZE
<C>
DE-PRESSURIZE
<C>
RELEASE
<T>
MC
<Q>
Each maint. crew Before start work should?
<D>
PLANT SPACIFIC SAFETY
<C>
wait for loss prevention
<C>
take break time
<C>
inform department head
<C+>
install their own lock & tag
<T>
MC
<Q>
What gas test should taking before tank entry?
<D>
PLANT SPACIFIC SAFETY
<C>
CL2
<C>
O2
<C>
LEL
<C+>
O2 & combustible
<T>
MC
<Q>
In LTX310 what is the LEL range?
<D>
PLANT SPACIFIC SAFETY
<C+>
0 - 100%
<C>
0 - 30 %
<C>
0 - 200 %
<C>
0 - 10 %
<T>
MC
<Q>
What is the O2 range inLTX.310?
<D>
PLANT SPACIFIC SAFETY
<C>
0 - 100%
<C+>
0 - 30 %
<C>
0 - 200 %
<C>
0 - 10 %
<T>
MC
<Q>
How long battery last in LTX.310?
<D>
PLANT SPACIFIC SAFETY
<C>
4 hours
<C>
16 hours
<C+>
10 hours
<C>
6 hours
<T>
MC
<Q>
WHAT WORK PERMIT REQUIRE for opening flange?
<D>
PLANT SPACIFIC SAFETY
<C>
CSE/RELEASE
<C>
HOT
<C>
Entry/Hot
<C+>
Cold/Release
<T>
MC
<Q>
What is H2S range in LTX.310?
<D>
PLANT SPACIFIC SAFETY
<C>
0 - 100
<C+>
0 - 999
<C>
0 - 1000
<C>
0 - 99
<T>
MC
<Q>
WHICH THE FOLLOWING CONDITION CAUSE FIRE BLANKET NOT RELIABLE TO USE?
<D>
PLANT SPACIFIC SAFETY
<C+>
HOLES & TARE - MOLD
<C>
untidy
<C>
dirty
<C>
washed
<T>
MC
<Q>
How frequently take gas test during tank cleaning?
<D>
Department procedures
<C>
Twice a shift
<C>
every 1 hour
<C+>
every 2 hours
<C>
one a shift
<T>
MC
<Q>
What must a fire watch carry with him during hot work in remote area?
<D>
Department procedures
<C>
3 in 1 gas monitor
<C>
fire extinguisher
<C>
Scott air pack
<C+>
Bravo
<T>
MC
<Q>
Who identify the location to be locked out when equipment been isolated?
<D>
Department procedures
<C+>
work permit Issuer
<C>
work permit receiver
<C>
craftsman
<C>
welder
<T>
MC
<Q>
What must happen if the standby man has to leave the area while workers are inside a confined
space?
<D>
Department procedures
<C>
An alarm system must be available.
<C>
The work permit must be cancelled.
<C+>
Workers must get out of the space.
<C>
At least two workers must work together.
<T>
MC
<Q>
What must the confined space standby man do if he detects an unsafe condition or changes in the
workers behavior?
<D>
Department procedures
<C>
Leave to get a foreman.
<C+>
Cancel the work permit.
<C>
Sound a general alarm.
<C>
Evacuate the workers.
<T>
MC
<Q>
AT WHAT HEIGHT IN SCAFFOLDING WEARING FULL BODY PROTECTIONS?
<D>
process plant operation
<C+>
1.8 M
<C>
2.8 M
<C>
30 M
<C>
6 M
<T>
MC
<Q>
What is your action if goggle were damage when handling chem.?
<D>
process plant operation
<C+>
stop work & replace
<C>
continuo the work
<C>
wear face shield
<C>
stop work & leave the area
<T>
MC
<Q>
What additional when handling chemicals?
<D>
process plant operation
<C>
safety shoes - hat
<C>
apron - gloves
<C>
face shield
<C+>
goggle & rubber gloves
<T>
MC
<Q>
What is the best way to ventilate a vertical vessel?
<D>
plant startup-shoutdown standard procedures
<C>
Use natural ventilation.
<C>
Blow air in at the bottom and out at the top.
<C>
Blow air out at the side man ways.
<C+>
Blow air out at the bottom.
<T>
MC
<Q>
What are the authorized methods of isolating a confined
space for entry?
<D>
plant startup-shoutdown standard procedures
<C>
Fill all lines with water.
<C>
Fill the space with nitrogen.
<C>
Close all valves to the space.
<C+>
Install blinds or physical disconnection.
<T>
MC
<Q>
Where do hazardous process residues found in confined
spaces come from?
<D>
plant startup-shoutdown standard procedures
<C>
Coating failure.
<C>
Welding machines.
<C+>
Sludge or scale deposits.
<C>
installing blinds.
<T>
MC
<Q>
Identify a safe way to remove flammable or hazardous
material from inside a confined space.
<D>
plant startup-shoutdown standard procedures
<C>
De-salting.
<C+>
Purging.
<C>
Spiking.
<C>
Backfilling.
<T>
MC
<Q>
What is the best location for you when you want to take
gas test inside vessel or tank?
<D>
plant startup-shoutdown standard procedures
<C>
from top
<C+>
From outside by using tubing.
<C>
from in side vessel
<C>
from bottom
<T>
MC
<Q>
From where do you take a gas test for pig tank?
<D>
plant startup-shoutdown standard procedures
<C>
From top only
<C>
From bottom only
<C+>
From top, middle and bottom."
<C>
Ask SH
<T>
MC
<Q>
Before entering isolated vessel containing chem. &
corrosive liquid it must be?
<D>
plant startup-shoutdown standard procedures
<C>
X-Ray
<C>
pumped
<C>
light off
<C+>
water wash
<T>
MC
<Q>
WHAT SHOULD BE DON IF THERE IS A HEAVY SMOKE THE
NORMAL EXISTING FLARE?
<D>
plant startup-shoutdown standard procedures
<C+>
MEDIUM STEAM SHOULD OPEN MORE
<C>
LOW STEAM SHOULD OPEN MORE
<C>
MEDIUM STEAM SHOULD CLOSE
<C>
NOTHING TO BE DONE
<T>
MC
<Q>
WHAT COULD HAPPEN IF CDU FABRIZER COMPLAIN
THAT SOME WATER IN THERE UNIT?
<D>
plant startup-shoutdown standard procedures
<C+>
LPG TK-SO1 MAY HAVE WATER
<C>
LPG TK-SO1 MAY HAVE LOW LEVEL
<C>
LPG TK-SO1 MAY HAVE HIGH LEVEL
<C>
LPG TK-SO1 PRODUCT MAY OFF SPECT
<T>
MC
<Q>
WHAT WILL HAPPEN IF TK-201 LEVEL GAVES LOW LOW
LEVEL ALARM ?
<D>
plant startup-shoutdown standard procedures
<C+>
OUT LET ZV-2102 WILL CLOSE
<C>
NOTHING WILL HAPPEN
<C>
PUMP WILL STOPPED
<C>
PUMP WILL START
<T>
MC
<Q>
What will be your action if the main LP water seal drum
level reached low-low and the LV for fire water not
responding to open during normal operation flow?
<D>
plant startup-shoutdown standard procedures
<C+>
Immediately send the field operator to open the bypass
valve of the LV for fire water to increase and maintain
normal level then call maintenance crew
<C>
Keep the case as it is and call maintenance to repair the
fire control valve
<C>
Open more steam to flare tip
<C>
Close the nitrogen valve at the main water seal
<T>
MC
<Q>
What will be your action if the LP knock out drum D-
0003 pressure reaches below 0.001 Kg/cm2 and ZV-
0528&ZV-0529 not responding to open?
<D>
plant startup-shoutdown standard procedures
<C>
Call the maintenance to repair the ZV's
<C>
Call the ASU to increase the nitrogen pressure
<C+>
Immediately increase the water seal drums level to
normal and send the field operator to open the by pass
valve of the nitrogen ZV's then call maintenance crew
<C>
Immediately lower the water seal drums level to the
minimum
<T>
MC
<Q>
What is your action if there is a big different in pressure
between upstream and down stream of ethane metering
skid and Ethane Cracker complains flow is decreasing?
<D>
plant startup-shoutdown standard procedures
<C>
Call Yanbu NGL to increase the flow
<C>
Call Yanbu NGL to decrease the flow
<C+>
Gradually open the bypass valve to fully open to recover
the pressure and flow to normal and isolate the
straighter flange for cleaning
<C>
Inform Ethane Cracker to reduce their production
<T>
MC
<Q>
What is your action if instrument crew requests to work
on the SIS level transmitters for TK-105?
<D>
plant startup-shoutdown standard procedures
<C+>
In normal hours, get approval from section head & in off
hours get approval from PRSS then put SIS level
transmitter on Bypass mode "
<C>
Give permission to work with stand by operator
<C>
Discuss this issue with environment and safety engineer
<C>
Discuss this issue with area manager
<T>
MC
<Q>
WHAT IS YOUR ACTION IF DRAIN PUMP LEAKING?
<D>
plant startup-shoutdown standard procedures
<C>
START - OPEN - DRIN & ISOLATE
<C>
KEEP IT RUNNING
<C+>
STOP - CLOSE - DRIN & ISOLATE
<C>
A & C
<T>
MC
<Q>
WHAT IS YOUR ACTION IF MECH. SEAL LEAKING?
<D>
plant startup-shoutdown standard procedures
<C>
KEEP PUMP RUNNING & INFORM THE SUPV.
<C+>
STOP THE PUMP - ISOLATE & DEENERGIZE
<C>
INSTALL HOLD TAG
<C>
CALL THE FIRE WATCH
<T>
MC
<Q>
WHAT IS YOUR ACTION IF LIFT PUMP LEAKING?
<D>
plant startup-shoutdown standard procedures
<C>
CLOSE - OPEN VENT
<C>
Call SO & STOP WORK
<C>
INFORM FIRE DEPARTMENT
<T>
MC
<Q>
WHAT IS THE FIRST ACTION TO CHECK RELIEF VALVE IN-
SERVICE?
<D>
plant startup-shoutdown standard procedures
<C>
OPEN DOWN STREAM & CARD SEAL
<C>
OPEN UP STREAM & CARD SEAL
<C+>
OPEN UP/DOWN STREAM & CARD SEAL
<C>
NO NEED TO OPEN UP/DOWN STREAM ONLY CARD SEAL
<T>
MC
<Q>
IF PUMP UNDER ELECT. PM CHECK WE SHOULD?
<D>
plant startup-shoutdown standard procedures
<C>
ENERGIZED - UNLOCK
<C>
LOCKOUT & HOLD TAG
<C>
DRAIN - HOLD TAG
<C+>
DE-ENERGIZED - LOCKOUT & HOLD TAG
<T>
MC
<Q>
IF FLOATING ROOF TANK LOW LEVEL FIRST TO CHECK IS?
<D>
plant startup-shoutdown standard procedures
<C>
CL2
<C>
O2 / LEL
<C+>
H2S
<C>
LEL
<T>
MC
<Q>
What is your action if large hydrocarbon leak?
<D>
plant startup-shoutdown standard procedures
<C>
evacuate to assembly point
<C+>
Call SO & STOP WORK
<C>
continue the work
<C>
stand down wind
<T>
MC
<Q>
What should be done when vehicle engine stop?
<D>
plant startup-shoutdown standard procedures
<C>
shut down the area before attempting a restart
<C+>
gas test the area before attempting
<C>
try restarting the vehicle
<C>
have the vehicle towed from the area
<T>
MC
<Q>
WHY ANTIOXIDATION INJECTEC WITH GASOLINE
COMPONENT?
<D>
plant startup-shoutdown standard procedures
<C+>
TO PROTECT AGAINEST THE FORMATION OF GUM AND
PEROXIDES IN GASOLINE.
<C>
TO CLEAN GASOLINE
<C>
NO NEED TO ADD ANTIOXIDATION WITH GASOLIE
<C>
TO PREVENT FIRING
<T>
MC
<Q>
In case of fire, if the deluge valve is failed to open to the
affected tank by the local operation box, what you will
do?"
<D>
plant startup-shoutdown standard procedures
<C>
Call SWI to reduce the pressure of the fire water network
<C+>
Immediately open the fire isolation valve for the
affected tank
<C>
Call SWI to increase the pressure of the fire water
network
<T>
MC
<Q>
What is your action if the level transmitter for sump
vessel V-05 in PH-91 continues fluctuating?
<D>
plant startup-shoutdown standard procedures
<C>
It is normal condition, V-05 receives continuing drain"
<C+>
Immediately send field operator to put sump vessel
pump P-13 in stop position and call maintenance crew to
repair level transmitter
<C>
Open more drain to V-05
<C>
Close discharge manual valve of P-13
<T>
MC
<Q>
What is your action if there is a big different in pressure
between upstream and down stream of ethane metering
skid and Ethane Cracker complains flow is decreasing?
<D>
plant startup-shoutdown standard procedures
<C>
Inform Ethane Cracker to reduce their production
<C>
Call Yanbu NGL to increase the flow
<C>
Call Yanbu NGL to decrease the flow
<C+>
Gradually open the bypass valve to fully open to recover
the pressure and flow to normal and isolate the
straighter flange for cleaning
<T>
MC
<Q>
During cleaning piping or vessels in blow down area,
why we always keep the Pyrophoric material is wet ?"
<D>
plant startup-shoutdown standard procedures
<C+>
To prevent Pyrophoric material get dry and auto or self
burn
<C>
To be easy for transferring
<C>
Difficult to remove if dry
<C>
LTP plant requests to be wet
<T>
MC
<Q>
WHAT WILL HAPPEN IF THE PRESSURE DROPPED ON THE
DISCHARGE LINE LESS THAN 9KG/CM° OF P-0004A IN PH
# 6?
<D>
plant startup-shoutdown standard procedures
<C+>
P-0004B WILL RUN AUTOMATIC
<C>
PUMP WILL STOP
<C>
P-0005 WILL BE STOP
<C>
NOTHING WILL HAPPEN
<T>
MC
<Q>
WHATE SHOULD BE DONE IF FUEL GAS V-04 BLOW
DOWN AREA HAVE LOW TEMPERATURE ?
<D>
plant startup-shoutdown standard procedures
<C+>
OPEN THE INLET LOW STEAM COIL
<C>
CLOSE THE INLET LOW STEAM COIL
<C>
OPEN THE INLET MEDIUM STEAM COIL
<C>
CLOSE THE INLET MEDIUM STEAM COIL
<T>
MC
<Q>
WHATE SHOULD BE DONE IF HP KNOCK OUT DRUM
DOOO1 BLOW DOWN AREA HAVE LOW TEMPERATURE
?
<D>
plant startup-shoutdown standard procedures
<C+>
OPEN THE INLET MEDIUM STEAM COIL
<C>
NOTHING TO BE DONE
<C>
CLOSE THE INLET LOW STEAM COIL
<C>
CLOSE THE INLET MEDIUM STEAM COIL
<T>
MC
<Q>
What dose MOV stand for?
<D>
process plant operation
<C>
MANAGEMENT OVERRIDE VALVE
<C+>
MOTOR OPERATED VALVE"
<C>
MOVEMENT OF VALVE"
<C>
MASTER OF VALVE"
<T>
MC
<Q>
Where is the location of Emergency shut dawn (ESD)?
<D>
process plant operation
<C>
supv. Office
<C>
substation
<C+>
control room
<C>
admin area
<T>
MC
<Q>
HOW MANY SAMPLE FOR THE CERTIFICATE TANK?
<D>
process plant operation
<C>
ALL OVER
<C>
10 SAMPLE
<C+>
TOP / MIDDLE / BOTTOM and 1 gallon
<C>
12 SAMPLE
<T>
MC
<Q>
WHAT IS THE SETTLING TIME OF CRUDE OIL TANK?
<D>
process plant operation
<C>
16 HR'S.
<C+>
24 HR'S.
<C>
8 HR'S.
<C>
12 HR'S.
<T>
MC
<Q>
WHAT IS THE LOCATION OF LS.82?
<D>
process plant operation
<C>
WWTP
<C>
substation
<C>
BLOW DOWN AREA
<C+>
NEAR old CONTROL ROOm wr-582
<T>
MC
<Q>
WHAT TYPE OF STEAM USE FOR V.10 IN PH.21?
<D>
process plant operation
<C>
LP-STEAM
<C+>
HP-STEAM
<C>
MP-STEAM
<C>
A &C
<T>
MC
<Q>
WHAT TYPE OF STEAM USE TO INCREASE TEMP. OF V.03?
<D>
process plant operation
<C>
HP-STEAM
<C+>
LP-STEAM
<C>
MP-STEAM
<C>
A & C
<T>
MC
<Q>
WHAT IS THE JET FUEL TRANSFER PUMP?
<D>
process plant operation
<C>
P.51
<C>
P.02
<C+>
P.52
<C>
P.54
<T>
MC
<Q>
WHAT IS THE PRESSURE OF P.06?
<D>
process plant operation
<C>
50 KG/CM2
<C+>
10 KG/CM2
<C>
120 KG/CM2
<C>
40 KG/CM2
<T>
MC
<Q>
WHAT IS MAX. LEVEL OF CRUDE OIL TANKS?
<D>
process plant operation
<C>
18.0 M
<C>
20.0 M
<C+>
16.5 M
<C>
15.0 M
<T>
MC
<Q>
WHAT IS LOW. LEVEL OF CRUDE OIL TANKS?
<D>
process plant operation
<C>
1.3 M
<C>
2.0 M
<C>
5.0M
<C+>
2.5 M
<T>
MC
<Q>
WHAT IS THE NORMAL TEMP. OF FUEL OIL PRODUCT?
<D>
process plant operation
<C>
50 - 100 C
<C+>
70 - 90 C
<C>
20 - 30 C
<C>
0 - 100 C
<T>
MC
<Q>
FUEL OIL to tanks 101,102&103 come from?
<D>
process plant operation
<C>
CDU UNIT
<C>
YANBO
<C+>
VDU UNIT
<C>
AMINE UNIT
<T>
MC
<Q>
What is the Design Pressure for the TANK S01 SPHERE?
<D>
process plant operation
<C>
20 KG/CM2
<C>
30 KG/CM2
<C+>
13 KG/CM2
<C>
40 KG/CM2
<T>
MC
<Q>
LPG to hydrogen unit using?
<D>
process plant operation
<C>
P-15 A/B
<C>
P-16 A/B
<C>
P-20 A/B
<C+>
P-11 A/B
<T>
MC
<Q>
Howe many gasoline blinder do we have?
<D>
process plant operation
<C>
One blinder
<C+>
Tow blinders
<C>
Three blinders
<C>
Five blinders
<T>
MC
<Q>
Witch tank are we using in ACID GAS FLARE to help in fairing?
<D>
process plant operation
<C>
240&241
<C>
D-101&102
<C>
S-01
<C+>
236&237
<T>
MC
<Q>
What is the product stored in tank 104?
<D>
process plant operation
<C>
CDU RESIDUE
<C>
DIESEL
<C+>
VGO
<C>
FUEL OIL
<T>
MC
<Q>
What is the capacity of tank 201?
<D>
process plant operation
<C>
5000 M3
<C>
8000 M3
<C+>
2000 M3
<C>
1200 M3
<T>
MC
<Q>
RVP stand for what?
<D>
process plant operation
<C>
Rainwater basin
<C+>
Reid vapor pressure
<C>
Run down
<C>
Revolutions per minute
<T>
MC
<Q>
What is Preventive Maintenance?
<D>
process plant operation
<C>
is planned maintenance to work on damage equipment
<C+>
is unplanned maintenance of plant and equipment
<C>
is planned maintenance of plant and equipment
<C>
is unplanned maintenance to work on dammage equipment
<T>
MC
<Q>
Performing preventive maintenance (PM) to
<D>
process plant operation
<C+>
reduce maintenance cost and interruptions caused by breakdown
<C>
Increase maintenance cost and interruptions caused by breakdown
<C>
reduce man power of maintenance people
<C>
increase man power of maintenance people
<T>
MC
<Q>
WHAT IS THE MAXIMUM OPERATING PRESSURE OF TK-237 MIXED C4?
<D>
process plant operation
<C+>
4.5 KG/CM³
<C>
10KG/CM³
<C>
100KG/CM³
<C>
150KG/CM³
<T>
MC
<Q>
TO WHICH UNITS DOES TK-240/241 ARE DISCHARGING TO?
<D>
process plant operation
<C+>
HPU2 & new vaporizer & LPG blend.
<C>
UNSATURATED GAS PLANT(UGP)
<C>
VGO
<C>
HDS
<T>
MC
<Q>
WHAT IS THE DESIGN RATE IN OF TK-201?
<D>
process plant operation
<C+>
60.4M³/HR
<C>
600.4M³/HR
<C>
250.4M³/HR
<C>
700 M³/HR
<T>
MC
<Q>
what is the maximum and minimum design pressure of sphere tk-201 ?
<D>
process plant operation
<C+>
6.0 KG/CM² AND -O.5 KG/CM²
<C>
16.0 KG/CM² AND 5 KG/CM²
<C>
3.0 KG/CM² AND -10KG/CM²
<C>
30.0 KG/CM² AND -100KG/CM²
<T>
MC
<Q>
safety relief valve of tank-237 will open at
<D>
process plant operation
<C+>
6.0 KG/CM²
<C>
9.0 KG/CM²
<C>
12 KG/CM²
<C>
15 KG/CM²
<T>
MC
<Q>
What type of fire extinguisher in side substation?
<D>
process plant operation
<C+>
CO2
<C>
dry chemicals
<C>
water
<C>
halon